Welcome to Engineered Recycling Systems

Engineered Recycling Systems designs and builds high‑performance material‑handling systems for two core industrial sectors: Paper Converting and Metals & Recycling. We engineer complete solutions for dust collection, trim and matrix removal, pneumatic conveying, metals recovery, and battery‑material processing — all built for clean operation, stable airflow, and long‑term reliability.

Paper Converting Systems

ERS supports tissue, towel, corrugated, boxboard, and flexible packaging operations with engineered dust collection and trim removal systems designed for high‑speed production. Our solutions stabilize airflow, capture fine particulate at the source, and keep converting floors clean and efficient — including specialized systems for TAD‑based tissue products.

Metals & Recycling Systems

For scrap processors, wire and cable recyclers, ASR facilities, and emerging battery‑material operations, ERS delivers complete metals recovery and separation systems. From copper wire and e‑scrap to black mass recovery from lithium‑ion and EV batteries, our systems are engineered for purity, throughput, and dependable performance.

Whether you’re optimizing a single process or building a plant‑wide solution, ERS provides the engineering, equipment, and support to keep your operation running clean, safe, and productive.

Engineered for performance. Built for real‑world production.

Latest News

Engineered Recycling Systems LLC event poster for Tissue World Miami 2026 featuring tissue converting and conveyor systems
ERS Showcases Engineered Trim & Matrix Removal Solutions at Tissue World Miami 2026

ERS will participate in Tissue World Miami 2026, presenting engineered solutions for trim, matrix, dust, and scrap removal across modern tissue converting operations. As production speeds increase and material structures become more complex, clean and stable waste extraction has become essential for maintaining uptime, product quality, and workplace safety. ERS will showcase system designs that support high‑speed folders, rewinders, embossers, slitters, and packaging lines, ensuring consistent conveying and clean production environments.

ERS trim and matrix removal systems are engineered for stable vacuum performance, continuous extraction, and reliable conveying at today’s high line speeds. These systems handle edge trim, die‑cut matrix, and production scrap generated across tissue converting equipment, helping prevent breaks, winding issues, and waste‑related interruptions. ERS dust collection solutions capture airborne fibers and fine particulate common in tissue production, supporting cleaner work areas and reducing fire‑risk through controlled airflow and efficient filtration.

For facilities operating multiple lines, ERS designs centralized waste handling systems that combine trim, matrix, dust, and scrap into a single engineered waste stream. This approach reduces floor clutter, simplifies maintenance, and supports continuous production with outside‑building waste collection options. ERS systems are built for long‑term reliability and clean operation, integrating seamlessly with existing converting equipment and adapting to the specific requirements of each facility.

At Tissue World Miami, ERS engineers will be available to discuss system sizing, airflow management, duct routing, filtration performance, and best practices for maintaining stable conveying conditions. Attendees can review engineered solutions that support reduced downtime, improved product quality, and enhanced workplace safety across tissue converting environments.

ERS remains committed to developing waste extraction technologies that meet the evolving demands of the tissue industry through engineering innovation, robust system design, and a deep understanding of high‑speed converting operations.

ERS high‑purity copper recovery, clean material liberation, and engineered separation systems featured at ReMA 2026
ERS Highlights High‑Purity Recovery Workflows at ReMA 2026

Engineered Recycling Systems will participate in ReMA 2026 in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Visitors can meet the ERS team at Booth 833 to review system layouts, integration options, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from our engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These systems demonstrate the type of compact, efficient, high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

Beyond the equipment on display, ERS will focus on several key industry topics shaping recovery operations in 2026:

  • High‑Purity Copper Recovery: Increasing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will discuss system designs that support consistent purity and improved downstream performance.

  • Efficient Material Liberation: As feedstocks become more complex, clean liberation is essential for maximizing recovery rates. ERS will highlight refining and densimetric strategies that reduce contamination and improve separation efficiency.

  • Compact, Scalable System Layouts: Many facilities are seeking higher throughput without expanding their footprint. ERS will present modular system configurations that support growth while maintaining operational stability.

  • Workflow Reliability and Maintenance Efficiency: With rising labor and operating costs, recyclers are prioritizing systems that deliver predictable performance with minimal intervention. ERS will outline engineered approaches that reduce wear, simplify maintenance, and support long‑term uptime.

Attendees are invited to visit Booth 833 to review the Robi 71, the Turbo Mill 625/4, and the engineered recovery workflows ERS designs for copper wire, cable, and mixed‑material streams. ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Learn more about ERS copper wire and cable recovery systems.

Engineered Recycling Systems, LLC highlights rising demand for ACSR wire recycling systems driven by grid modernization and high‑value metal recovery
High‑Demand ACSR Wire Recycling Driven by Grid Modernization

Across North America, recyclers are expanding their capabilities for ACSR (Aluminum Conductor Steel Reinforced) wire processing as utilities continue large‑scale grid modernization and decommissioning projects. The global ACSR market is projected to grow steadily through 2026, driven by infrastructure upgrades and increased conductor replacement activity. As older transmission lines are removed, recyclers are receiving higher volumes of ACSR cable containing valuable aluminum and recoverable steel.

At the same time, the recycling sector is responding to stronger commodity pricing. In early 2026, ACSR wire scrap values in the U.S. averaged 0.42 USD/lb, with highs reaching 0.59 USD/lb, reinforcing the importance of efficient metal recovery systems. This combination of rising material flow and favorable pricing is pushing recyclers to invest in systems that deliver consistent throughput, clean separation, and long‑term operational stability.

Engineered Recycling Systems supports this industry shift with fully engineered ACSR wire recycling systems designed for continuous‑duty performance. ERS systems integrate primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a controlled, balanced material flow. Precision magnetic separation ensures reliable steel removal, while automated controls maintain steady production even under demanding load conditions.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational durability required for high‑volume production. As utilities accelerate conductor replacement and recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

Companies planning to expand their ACSR processing capabilities can rely on ERS to design a solution that meets demanding throughput expectations while maintaining the highest standards of metal recovery.

Upcoming Events

13 Apr 2026

Visit us at Booth 833 — don’t miss this opportunity to connect with the corrugated packaging industry’s innovators and decision‑makers.

See us there!

 
Mandalay Bay Resort and Casino
3950 S Las Vegas Blvd, Las Vegas, NV 89119
13 Apr 2026

ERS will be participating in the AICC Spring Meeting 2026, the premier gathering for the independent corrugated packaging industry. This event brings together converters, suppliers, and decision‑makers for three days of networking, education, and industry insights.

Omni La Costa Resort & Spa,
2100 Costa Del Mar Rd, Carlsbad, California, USA
22 Apr 2026

ERS will be exhibiting at Tissue World 2026, the leading global trade show for the tissue industry. Join us as we showcase our engineered scrap and dust collection solutions designed for high‑speed tissue production.

📌 Visit ERS at Exhibit D75

We’ll update this page with more details as the show approaches.

See us there!

Miami Beach Convention Center, Exhibit D75
1901 Convention Ctr Dr, Miami Beach, FL 33139
08 Jun 2026

ERS will be participating in the Battery and Universal Waste Recycling Conference 2026, the leading event focused on battery recycling, universal waste management, and sustainable materials recovery.

We’ll update this page with booth details as soon as they are confirmed.

See us there!

Sheraton Grand Nashville Downtown, Nashville, TN
623 Union St, Nashville, TN 37219, USA.
Engineered Recycling Systems is proud to be actively involved in leading industry associations, supporting innovation, sustainability, and best practices in recycling and environmental technology.

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

Copyright 2026. All Rights Reserved.
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