Paper converting plants across North America are experiencing rapid changes as production speeds increase, material types diversify, and customers demand cleaner, more efficient operations. These facilities rely heavily on stable trim removal, matrix extraction, and industrial dust collection to keep lines running without interruption. As converting lines become faster and more automated, the need for reliable waste handling and clean air management has become one of the most critical performance factors in the industry.

Modern converting operations generate continuous edge trim, matrix waste, slitter dust, and airborne fiber the moment a master roll enters the line. Without a dependable system to capture and transport this material, production quality suffers, downtime increases, and operators face unnecessary safety and housekeeping challenges. Engineered Recycling Systems supports these high‑speed environments with engineered trim and matrix removal systems designed to maintain consistent airflow, prevent buildup, and ensure clean, controlled waste conveyance throughout the converting hall.

At the same time, converting plants are placing greater emphasis on industrial dust collection to meet updated environmental expectations and internal air‑quality standards. ERS dust collection systems integrate high‑efficiency filtration, balanced airflow control, and durable construction to support continuous‑duty operation. This combination of clean air handling and stable trim extraction creates a safer, more efficient production environment while reducing maintenance demands and supporting long‑term operational stability.

Every ERS system is engineered around the converter’s specific layout, material characteristics, and throughput goals. Whether upgrading an existing line or designing a new converting hall, ERS delivers solutions that support higher productivity, cleaner operation, and reliable waste handling. As the paper converting industry continues to modernize, ERS remains committed to providing the engineered systems required to meet today’s performance and environmental standards.

If your converting facility is planning upgrades to its trim removal, matrix extraction, or dust collection capabilities, the ERS engineering team is ready to design a system that supports your production goals. Contact us to discuss your project.

Recycling companies across North America are expanding their capabilities for ACSR wire processing, with many operations now targeting monthly volumes approaching one million pounds and beyond. This shift toward higher throughput requires systems that deliver stable performance, clean material separation, and true industrial durability. Engineered Recycling Systems continues to support this growth with fully engineered ACSR wire recycling systems designed for continuous‑duty operation.

ERS systems combine primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a consistent, controlled material flow. Powerful magnetic separation ensures precise steel removal, while automated controls maintain steady throughput even under demanding production conditions. The result is a clean aluminum fraction, reliable steel recovery, and a system built for 24/7 industrial performance.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational stability required for high‑volume production. As more recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

If your facility is preparing to expand its ACSR processing capabilities, our engineering team is ready to design a system that meets your production goals. Contact ERS today to discuss your project.

Label printing and narrow‑web converting rely on stable, continuous waste extraction to keep presses running at full speed. As materials become more complex and production speeds increase, reliable trim, matrix, and dust removal has become essential for maintaining efficiency. Engineered Recycling Systems now offers expanded solutions designed specifically for label printers, film and foil converters, and paper‑based production lines.

ERS systems provide continuous extraction of matrix waste, edge trim, die‑cut material, and airborne dust. Engineered ducting, high‑efficiency fans, and industrial‑grade filtration ensure consistent airflow and prevent clogs, jams, and dust buildup around the press. Even adhesive‑backed and laminated materials are conveyed reliably, allowing presses to operate without interruption.

A key advantage of the ERS approach is the integration of dust control with scrap removal. High‑capacity CCM filtration captures fine particles at the source, protecting equipment, improving cleanliness, and reducing maintenance. For facilities with multiple presses, ERS also designs centralized systems that collect waste from all lines and deliver it to a single discharge point, improving floor organization and reducing manual handling.

With durable components and engineered airflow management, ERS systems deliver long‑term reliability and stable performance. Converters benefit from cleaner operation, higher machine speeds, and a more efficient production environment.

To learn more about ERS trim, matrix, and dust removal solutions for label and converting lines, contact our team today.