Engineered Recycling Systems designs and integrates advanced trim and dust removal systems engineered specifically for high-speed direct mail and print finishing operations. Whether you’re processing variable data printing, envelope inserting, high-speed booklet making, or addressing systems, our solutions handle lightweight paper scrap and airborne dust with speed, efficiency, and precision.

We understand the nonstop demands of the direct mail industry—tight deadlines, thin substrates, and sensitive machinery—and our systems are built to keep your lines clean, compliant, and continuously productive.

Engineered for Speed and Accuracy

Our trim and dust removal systems are optimized for the fast-paced environment of direct mail facilities, including:

• High-Speed Vacuum Trim Removal

  Designed to cleanly extract narrow-edge trims from digital presses, inserters, folders, and cutters—without disrupting product flow or compromising uptime.

• Compact Separation Units

  Directly integrated with mail lines or stackers to efficiently divert trim into balers or bins while conserving space and minimizing interference with operator access.

• Precision Dust Collection with CCM® Technology

  Continuous filter cleaning systems eliminate fine paper and toner dust without compressed air—maintaining clean air quality for sensitive print and inserting systems.

• Fan Systems with Smart Load Control

  Automatically adjust to production speed and trim load, reducing energy use and system wear while maintaining consistent performance.

Why Leading Mailers Rely on ERS

• ✅ Lightweight Trim & Dust Management Without Downtime

• ✅ Compact, Low-Noise Operation Ideal for Print Floors

• ✅ Meets OSHA, NFPA & Indoor Air Quality Regulations

• ✅ Tool-Free Maintenance & Long-Term Reliability

• ✅ Custom Solutions for Digital, Offset & Hybrid Workflows

Keep Your Mail Lines Running Clean

From envelope converters to digital printers and booklet finishers, Engineered Recycling Systems builds the right solution for your exact operation. Let us help you streamline your workflow, improve air quality, and eliminate trim-related downtime.

📞 +1 770-954-8780

📧 info@engineeredrecycling.com