At Engineered Recycling Systems (ERS), we provide state-of-the-art copper wire and cable chopping and recycling systems designed to meet the growing demands of the metal recycling industry. Our turnkey solutions are engineered for maximum efficiency, high recovery rates, and environmental compliance, delivering unparalleled value for scrap processors and recycling facilities worldwide.

Advanced Copper Wire and Cable Chopping Technology

Copper wire and cable recycling is a critical process in recovering valuable non-ferrous metals from discarded electrical wiring, automotive cables, and industrial scrap. ERS systems incorporate advanced chopping technology that safely and efficiently reduces wire and cable into smaller manageable pieces. This prepares the material for downstream processing and separation while minimizing waste.

Our systems feature robust rotary and shear shredders, capable of handling a wide range of cable types including insulated copper wire, aluminum wiring, and coaxial cables. The chopping process is engineered to maintain the integrity of the copper core, ensuring high recovery yields during metal separation.

Integrated Recycling Systems for High Purity Recovery

ERS copper wire recycling lines integrate multiple components, including:

• Cable Choppers and Granulators — shredding cables into manageable sizes
• Magnetic and Eddy Current Separators — efficiently separating ferrous and non-ferrous metals
• Pneumatic Transport Systems — dust-free and safe material handling
• Dust Collection and Filtration Systems — capturing airborne particulates and maintaining clean operations

Our modular design allows you to customize each system according to your input materials and desired throughput. This flexibility supports a wide variety of operations, from small scrap yards to large-scale industrial recycling plants.

Key Benefits of ERS Copper Wire and Cable Recycling Systems

1. Maximized Metal Recovery

   Our cutting-edge equipment ensures minimal copper loss during processing. The precise chopping and effective separation technologies deliver recovery rates exceeding 99%, optimizing your returns on scrap investment.

2. Enhanced Operational Efficiency

   ERS systems are engineered for continuous operation, minimizing downtime and maintenance requirements. Automated controls and robust components reduce labor costs and increase throughput.

3. Safety and Environmental Compliance

   Our recycling lines incorporate comprehensive dust control and filtration measures, complying with OSHA, EPA, and local regulations. This protects workers and the environment from harmful dust and emissions.

4. Custom System Integration

   We work closely with customers to tailor each recycling system to specific operational needs. From equipment sizing to plant layout optimization, ERS provides turnkey solutions that fit seamlessly into your facility.

Why Choose ERS?

With decades of engineering expertise and proven integration experience, ERS stands at the forefront of the recycling equipment industry. We leverage the latest technology and partner with top-tier manufacturers such as WEIMA and Guidetti to offer premium equipment.

Our dedicated team of engineers and technicians supports you through every step—from initial consultation and system design to installation, commissioning, and ongoing service. ERS is committed to delivering equipment and systems that provide reliable, high-quality recycling performance.

Industries Served

Our copper wire and cable chopping systems are ideal for a wide range of industries including:

• Scrap Recycling Facilities
• Automotive Recycling
• Electrical and Electronic Scrap Processors
• Manufacturing and Demolition Waste Processing

No matter the scale or complexity of your operation, ERS has the expertise and equipment to optimize your metal recovery process.

Get in Touch for a Consultation

If you’re ready to enhance your recycling capabilities and increase profitability with a high-efficiency copper wire and cable chopping system, contact Engineered Recycling Systems today.

Our experts will work with you to assess your needs, design a customized solution, and guide you through installation and ongoing support. Discover how ERS can help you maximize recovery, improve operational efficiency, and meet environmental compliance with confidence.

Engineered Recycling Systems — Your trusted partner in advanced copper wire and cable recycling technology.