Copper wire and cable recycling systems from Engineered Recycling Systems (ERS) provide comprehensive solutions for recovering high‑value non‑ferrous metals from insulated wires, industrial cable scrap, and automotive harnesses. Engineered with precision and built for industrial‑grade performance, these systems help processors maximize throughput and profitability while maintaining environmental compliance and workplace safety.

In the recycling industry, copper remains one of the most valuable commodities, yet much of it arrives mixed with insulation, plastics, aluminum, or ferrous contaminants. ERS addresses this challenge with modular copper wire and cable recycling systems designed to handle mixed input streams and deliver clean, separated metal outputs. Whether processing household wire, heavy‑gauge industrial cable, or telecom lines, ERS systems scale and adapt to meet the needs of diverse operations.

Each system begins with a rugged pre‑shredding unit that breaks down cables into manageable sizes while minimizing material loss. These shredders are engineered to handle baled wire, compacted scrap, and irregular cable geometries with consistent throughput and minimal wear. Once shredded, material moves into the granulation stage, where rotating blades finely chop wire into uniform particles, liberating copper and aluminum conductors from their insulation.

Precision air separation follows, using adjustable airflow and density profiling to isolate clean metal granules from non‑metallic fluff. ERS systems may also incorporate zigzag separators, eddy current sorters, and magnetic filters to enhance classification and maximize purity. Copper recovery rates typically exceed 99%, and aluminum outputs are refined enough for resale or direct melting, with ferrous fragments removed in‑line.

For advanced operations, ERS offers sensor‑based sorting that identifies material properties in real time. These systems use induction, optical, or infrared sensing to further improve yield and purity, making them ideal for mixed or contaminated input streams. Optional integrations include dust suppression, sound‑dampening enclosures, and container filling systems to complete the process.

ERS copper wire and cable recycling systems are fully modular and tailored to each facility’s floor plan, capacity, and material type. Operators can fine‑tune feed rates, granulator speeds, and air separation settings through intelligent PLC controls without interrupting throughput. This adaptability ensures consistent performance across a wide range of cable types and processing conditions.

Safety and sustainability are core values in ERS system design. Each unit includes access interlocks, emergency shutoffs, anti‑vibration mounts, and fully enclosed dust containment. High‑efficiency filtration prevents airborne metals from entering the workspace, protecting personnel while supporting clean operation and regulatory compliance.

ERS systems can process a wide range of materials, including electronic device cables, radiator wire bundles, automotive harnesses, mixed electrical wiring from demolition, and construction or telecom scrap. Dust filtration plays a dual role by improving air quality and recovering fine metal particulates that escape conventional sorting, increasing total yield and reducing disposal costs. Optional CCM® OCT technology further enhances filter performance while lowering energy usage.

Every ERS system includes expert support, from layout planning and commissioning to operator training and long‑term technical service. Remote diagnostics and upgrade paths ensure that equipment remains reliable as material streams evolve or throughput increases. Whether launching a new recycling operation or expanding an existing line, ERS delivers systems that scale with your success.

The economic impact of copper recycling continues to grow as commodity prices rise. Clean copper and aluminum feedstocks offer strong margins, especially for facilities equipped to deliver consistent, high‑purity output. ERS systems help processors capture this opportunity while reducing labor intensity, manual sorting, and error risk. Facilities that invest in ERS copper wire and cable recycling systems benefit from higher recovery rates, reduced operating costs, and stronger integration into their broader scrap management strategy.

ERS copper wire and cable recycling systems are engineered ecosystems designed to transform metal‑laden scrap into high‑value commodities. With precise engineering, adaptive controls, and full lifecycle support, these systems drive cleaner operations, sharper margins, and sustainable long‑term success.

Next Steps for Your Copper Wire and Cable Recycling Project

If you’re evaluating copper wire and cable recycling systems or planning to upgrade your current operation, our engineering team is ready to support you. You can reach out through our contact form to request a quote or schedule a consultation with an ERS engineer. If you want to see how your cable material performs in a real system, you can also send material for testing to our facility, where our team will process it through an ERS‑engineered line and provide documented recovery results to support your planning.