Low Profile Separator LPS

Engineered Recycling Systems offers the Low Profile Separator (LPS) as a compact, highly efficient solution for separating trim and scrap from conveying airflows in tight, space‑constrained environments. Designed specifically for facilities where headroom and floor space are limited, the LPS integrates seamlessly into trim removal systems and material handling systems without sacrificing performance.

The Low Profile Separator is engineered for operations where traditional cyclones or tall separators cannot be installed due to building height restrictions or permitting limitations. With its reduced overall height and compact footprint, the LPS provides reliable separation performance while fitting into areas where conventional equipment cannot be used. As stated in the ERS brochure, the system is “designed for operations where space constraints dictate the type of air separation system.”

Ideal for the corrugated, folding carton, commercial printing, paper, cellulose, tissue, and general converting industries, the LPS ensures clean, uninterrupted material flow from press to baler, compactor, briquetting press, or collection bin. Its stable airflow and consistent suction make it a dependable component in any high‑volume production environment.

Key Benefits of the Low Profile Separator

Compact, space‑saving design The LPS is optimized for installations with minimal overhead clearance. Its low height allows it to be placed indoors, on mezzanines, or in tight pressroom layouts where traditional cyclones cannot fit.

Efficient airflow separation The separator reliably removes trim, matrix, and lightweight scrap from the conveying air without clogging or backflow, maintaining consistent system balance and suction.

No air lock required The Low Profile Separator eliminates the need for an air lock, reducing installation cost, maintenance requirements, and mechanical complexity.

Tool‑free access and maintenance Inspection and cleanout points are easy to access, allowing operators to perform routine maintenance quickly and without tools.

Flexible configurations The LPS can be mounted directly over balers, compactors, or bins, or integrated into multi‑stage trim removal and dust collection systems.

Heavy‑duty construction Built for continuous operation, the Low Profile Separator uses industrial‑grade materials to withstand demanding production environments.

Typical Applications

• Edge trim and matrix removal in tag, label, and packaging lines
• Corrugated and folding carton scrap separation
• Commercial printing and converting scrap systems
• Pre‑separation before dust filtration units such as the CCM OCT Filter
• Indoor installations where cyclones cannot be used
• Retrofit projects requiring compact, high‑efficiency separation
• A Compact Separator for Real‑World Constraints

The Low Profile Separator solves a common challenge in the converting and packaging industries: achieving effective air separation when traditional cyclones are too tall for indoor installation. The ERS brochure highlights this issue clearly: “Cyclone too big for indoor installation. Permits hard to attain for outdoor installation.” The LPS eliminates these problems by offering a compact, indoor‑friendly design that requires no roof penetration, no air lock, and no minimum air volume.

ERS custom‑builds each Low Profile Separator to match the exact airflow, scrap type, and system layout of the customer’s operation. This ensures optimal performance whether the separator is paired with a baler, briquetting press, CCM OCT Filter, or a complete ERS trim and dust collection system.

Compact. Capable. ERS.

When space is limited but performance is essential, the Low Profile Separator from Engineered Recycling Systems LLC delivers the balance of efficiency, flexibility, and serviceability required in modern production environments. Designed for real‑world conditions, the LPS supports the reliable operation of trim removal and dust control systems without compromise.