Trim & Dust Removal Systems for Tissue Converting, Toilet Paper & Napkin Production
Tissue converting facilities trim removal systems from Engineered Recycling Systems (ERS) are engineered for toilet paper, napkin, and tissue production, combining high‑volume dust filtration, compact separators, and CCM® technology to support clean, compliant, and efficient converting. ERS specializes in advanced trim and dust removal solutions designed specifically for the hygiene industry, where airborne fibers, fine particulate, and lightweight scrap must be controlled with precision to protect product quality and maintain continuous production.
ERS systems address the unique dust challenges of tissue converting with the Continuous Cleaning Modular CCM® OCT Filter, a filtration technology engineered for high‑volume dust loads, compact footprint, and long‑term environmental sustainability. This system delivers stable airflow, low pressure loss, and continuous cleaning without compressed air or water, supporting clean operation across high‑speed tissue lines.
From the moment the parent roll is unwound, ERS systems begin capturing trim, airborne dust, lightweight scrap, and fine paper fibers before they settle. Every stage of tissue converting — rewinding, embossing, perforating, high‑speed processing, and final log saw cutting — releases contaminants that threaten hygiene‑grade standards, equipment longevity, and production uptime. ERS systems intercept these contaminants at the source, maintaining clean air, protecting machinery, and preserving line speed without compromise.
From the moment the parent roll is unwound, ERS systems begin capturing trim, airborne dust, lightweight scrap, and fine paper fibers before they settle. Every stage of tissue converting — rewinding, embossing, perforating, high‑speed processing, and final log saw cutting — releases contaminants that threaten hygiene‑grade standards, equipment longevity, and production uptime. ERS systems intercept these contaminants at the source, maintaining clean air, protecting machinery, and preserving line speed without compromise.
ERS systems are engineered for the realities of modern tissue production. High‑volume trim conveyance handles lightweight, fast‑moving trims without clogging or airflow instability. Compact separators direct trim and scrap into balers or bins while maintaining clear work areas and minimal floor footprint. The CCM® OCT Filter captures fine fibers and dust generated during embossing, slitting, and log saw cutting, supporting clean air quality and compliance with OSHA, NFPA, and hygiene‑grade requirements.
ERS solutions are designed for facilities where uptime, cleanliness, and safety are non‑negotiable. Tissue converting environments demand stable airflow, continuous filtration, and reliable conveying at high speeds. ERS systems deliver this performance with engineered airflow control, durable construction, and long‑term reliability. Systems operate without compressed air or water, reducing energy consumption, lowering maintenance requirements, and supporting sustainability initiatives across tissue production lines.
Tissue manufacturers choose ERS because our systems are engineered for high‑speed, hygiene‑critical production, delivering clean air, stable conveying, and reliable dust control. ERS systems support compliance with safety, health, and fire protection guidelines while maintaining the cleanliness required for tissue, towel, and hygiene‑grade converting. Each system is custom‑engineered to match line speeds, material types, dust loads, and facility layout.
ERS is more than a supplier — we are a dedicated engineering partner for tissue converting facilities. Our systems enhance efficiency, improve air quality, protect equipment, and support continuous, high‑speed production across the entire converting process. From trim removal to dust control, ERS provides turnkey solutions that elevate plant performance and maintain the standards required by leading global tissue manufacturers.
Next Steps for Your Tissue Converting Dust Control Project
If you’re evaluating tissue converting facilities trim removal systems or planning upgrades to your current dust and scrap handling setup, our engineering team is ready to support you. You can reach out through our contact form to request a quote or schedule a consultation with an ERS engineer. Our team will review your production speeds, dust characteristics, and facility layout to define the system configuration that delivers the performance your tissue operation requires.