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Machine builders across the globe are facing a growing challenge: how to help their customers reduce airborne paper dust, minimize filter maintenance, and improve overall plant cleanliness.

Many OEMs who manufacture Flexo Folder Gluer (FFG) machines and other corrugated box equipment rely on basic, in-house dust collection setups. These systems often struggle to keep up with high-volume suction fan exhaust, leading to:

• Frequent filter cleaning

• Excessive paper dust dispersal around the machine

• Frustrated end-users demanding better performance

We’re Here to Help

At Engineered Recycling Systems, we specialize in designing and installing dedicated dust collection systems that solve these problems—permanently.

Whether you're an OEM looking to upgrade your standard offering or a manufacturer seeking a North American partner, we provide:

• Custom-engineered solutions for paper dust and trim removal

• Seamless integration with your existing conveying and suction systems

• Turnkey installation and support across North America

Partner with Us

If your customers are asking for cleaner, more efficient dust control—and your current solution isn’t cutting it—we’re ready to step in. We’ll work with you to design a system that meets your specs, satisfies your customers, and elevates your machine offering.

Contact us today to explore how we can support your equipment with high-performance dust collection systems.

In corrugated and paperboard production, speed and uptime are everything. Yet many facilities still rely on legacy dust and scrap systems that introduce complexity, downtime, and exposure. External filter housings—whether mounted beside the building or above it—require structural accommodations, weather protection, and frequent maintenance. Baghouse filters in particular demand periodic regeneration cycles, compressed air, and pressure monitoring to stay operational.

ERS systems eliminate that model entirely.

Our integrated dust and scrap recovery solutions are built to operate entirely within the facility footprint. No external housings. No regeneration cycles. No pressure spikes. And critically—no rotary airlocks. By removing the need for these oversized, maintenance-heavy components, ERS systems simplify discharge, reduce wear, and eliminate a common failure point in traditional designs.

The CCM® Filter uses a rotating and oscillating nozzle system that cleans the filter media automatically every few minutes—without compressed air, without manual intervention, and without interrupting production. Dust is separated and discharged into compact containers, ready for disposal or reuse. The system maintains consistent airflow and filtration without relying on explosion venting protocols or external dependencies.

ERS systems are designed for corrugated producers who want performance without compromise. If your current setup still depends on external filter housings, baghouse cycles, and rotary airlocks, it may be time to rethink what modern dust control should look like.

For decades, recyclers have depended on large-scale processors to handle Auto Shredder Residue (ASR), copper-rich scrap, and complex metal streams. While this model offers convenience, it often comes at the cost of control, speed, and profitability. Material is shipped out, margins are compressed, and recyclers are left waiting for someone else to determine the value of their output.

ERS offers a different path.

Our ASR processing systems are engineered for recyclers who want to own their process from start to finish. Whether you're handling Shredder Wire, ICW, tailings, or full ASR streams, ERS systems allow you to process material on-site—eliminating third-party contracts, shipping delays, and margin erosion.

With a modular, turnkey approach, ERS systems are tailored to fit your facility and your scrap profile. We focus heavily on copper recovery, knowing that even small improvements in yield can translate into significant gains in profitability. Our technology is backed by real-world validation, and our test facility is open for performance trials—so you can see the results before you invest.

In-house processing isn’t just about equipment—it’s about empowerment. You control the throughput. You keep the value. You claim the profit.

ERS systems are built for recyclers who are ready to stop outsourcing their margins and start owning their results.