Clean air starts at the source. Protecting paper converting from airborne fiber exposure.
Dust collection systems for paper, tissue, and hygiene converting from Engineered Recycling Systems (ERS) are engineered for high‑volume converting, packaging, and hygiene product manufacturing, delivering clean air, stable airflow, and full regulatory compliance. ERS systems capture fine airborne fibers, lightweight dust, and trim particulate generated during die cutting, converting, and packaging, ensuring clean air, safe operations, and consistent product quality.
ERS has modernized industrial dust control through two defining technologies: the Balancing Fan and the CCM® Filter. These innovations separate ERS from conventional systems and deliver the performance required for today’s high‑speed converting environments.
As dust enters the system through ERS‑engineered hoods and ductwork, the Balancing Fan neutralizes pressure fluctuations and maintains consistent airflow across the entire system. This stabilizes performance, prevents suction loss, and ensures the system uses only the horsepower required—reducing energy consumption while improving reliability.
Airborne dust is pneumatically conveyed to the CCM® Filter, which uses rotating and oscillating suction nozzles to clean the filter media every 2–3 minutes. This continuous cleaning process maintains low pressure loss, high filtration efficiency, and long filter life without the need for compressed air. Collected dust is discharged into a high‑efficiency cyclone and compacted into dust pucks, which can be easily disposed of or reintegrated into the waste stream.
Each ERS system is engineered to meet OSHA, NFPA, and workplace safety guidelines, ensuring clean air, safe operation, and long‑term compliance. Systems are custom‑designed to match the airflow demands, substrate types, and production speeds of modern converting lines.
ERS dust collection systems support a wide range of industries, including facial tissue converting, diaper and hygiene product manufacturing, corrugated board production, paper container converting, and die‑cutting and packaging lines. These facilities rely on ERS for clean air, reduced maintenance, improved visibility, and stable, energy‑efficient airflow control.
ERS systems integrate seamlessly with existing production lines, offering modular installation, trim removal, fine‑particle filtration, and airflow balancing. Whether upgrading a single converting line or modernizing an entire facility, ERS delivers engineered solutions that improve uptime, reduce dust buildup, and enhance operator safety.
ERS dust collection systems are trusted by leading manufacturers across the tissue, hygiene, and paper packaging industries. Customers report cleaner production zones, reduced housekeeping, fewer defects, and improved operational efficiency—all supported by ERS engineering expertise and responsive technical support.
If your facility demands more than basic filtration—if it requires engineered air quality, stable airflow, and high‑performance dust control—ERS is your partner in performance. Clean air isn’t optional. It’s operational.
Next Steps for Your Dust Collection Project
If you’re evaluating dust collection systems for paper, tissue, or hygiene converting, our engineering team is ready to support you. Use our contact form to request a quote or schedule a consultation with an ERS engineer. We’ll review your production layout, substrate types, and airflow requirements to design a system that delivers the performance your operation needs.