Engineered Recycling Systems, LLC provides engineered industrial dust collection systems that support clean, safe, and reliable production environments across converting, packaging, and material‑processing operations. As manufacturers increase line speeds and handle more diverse substrates, the need for stable airflow, controlled filtration, and dependable dust removal has become essential for both product quality and worker safety. ERS systems are designed to maintain consistent performance under continuous operation, delivering reliable dust filtration, controlled air handling, and long‑term mechanical durability.

Current industry requirements show a growing emphasis on integrated solutions that manage both airborne dust and production waste. Engineered Recycling Systems, LLC supports this need with system designs that combine dust collection, trim removal, and matrix extraction into a unified engineered layout. This approach ensures stable conveying performance, reduced housekeeping demands, and improved uptime across converting lines. Customers can evaluate system performance through ERS engineering support, where airflow requirements, filtration strategies, and waste‑handling configurations are reviewed to match specific production conditions.

Engineered Recycling Systems, LLC continues to deliver dust collection solutions built on long‑standing engineering experience, providing clean production environments and dependable system performance for industrial operations.

Engineered Recycling Systems, LLC has supported the recycling industry with engineered copper wire and cable recovery systems since its earliest projects. The continued rise in electrification and infrastructure modernization has increased the importance of stable, high‑purity copper output, and ERS systems are designed to maintain consistent performance even with mixed insulated wire and cable streams. Controlled material preparation, reliable granulation, and precise density separation ensure that purity levels remain stable under industrial operating conditions.

Market developments show a growing emphasis on fine copper recovery and energy‑efficient processing. Engineered Recycling Systems, LLC addresses these expectations with system layouts built for throughput stability, reduced wear, and long service life. Customers can validate performance at the ERS test facility, where real material streams are processed under production‑level conditions to confirm recovery rates, purity, and operational efficiency.

Engineered Recycling Systems, LLC continues to provide copper recovery solutions built on long‑standing engineering experience and dependable industrial performance.

Learn how Engineered Recycling Systems, LLC can support your copper recovery performance and discuss your project with our engineering team today.

High‑value metals recovery has become essential for operations handling electronic scrap, wire and cable, and end‑of‑life components. Whether the goal is to reclaim copper, aluminum, or precious metals such as gold, silver, and platinum, processors need systems that deliver consistent liberation, clean separation, and reliable throughput. ERS designs engineered metals recycling systems that support a wide range of material streams, from wire and cable to electronic scrap and mixed metal fractions. Each system integrates shredding, granulation, air separation, and density‑based sorting to help customers achieve the purity levels required for profitable downstream refining.

For companies evaluating recovery processes or entering metals recycling for the first time, the ERS Test Facility provides a hands‑on environment where customers can run their own materials under real operating conditions. This allows processors to validate recovery rates, compare different processing setups, understand system performance before investing, and refine material flow based on real data. Customers gain clarity and confidence by testing with their own feedstock, reducing risk and ensuring the system they choose aligns with their production goals.

The ERS Test Facility supports copper wire and cable recovery, e‑scrap processing, fines separation, and mixed‑metal applications. Every test session helps customers see how engineered systems perform with their specific materials, giving them a direct understanding of throughput, purity, and overall efficiency. ERS continues to support metals recyclers with durable, efficient, and precisely engineered solutions backed by the ability to test, refine, and validate results before installation.

Schedule a material test and see how ERS systems perform with your own feedstock.

Paper converting plants across North America are experiencing rapid changes as production speeds increase, material types diversify, and customers demand cleaner, more efficient operations. These facilities rely heavily on stable trim removal, matrix extraction, and industrial dust collection to keep lines running without interruption. As converting lines become faster and more automated, the need for reliable waste handling and clean air management has become one of the most critical performance factors in the industry.

Modern converting operations generate continuous edge trim, matrix waste, slitter dust, and airborne fiber the moment a master roll enters the line. Without a dependable system to capture and transport this material, production quality suffers, downtime increases, and operators face unnecessary safety and housekeeping challenges. Engineered Recycling Systems supports these high‑speed environments with engineered trim and matrix removal systems designed to maintain consistent airflow, prevent buildup, and ensure clean, controlled waste conveyance throughout the converting hall.

At the same time, converting plants are placing greater emphasis on industrial dust collection to meet updated environmental expectations and internal air‑quality standards. ERS dust collection systems integrate high‑efficiency filtration, balanced airflow control, and durable construction to support continuous‑duty operation. This combination of clean air handling and stable trim extraction creates a safer, more efficient production environment while reducing maintenance demands and supporting long‑term operational stability.

Every ERS system is engineered around the converter’s specific layout, material characteristics, and throughput goals. Whether upgrading an existing line or designing a new converting hall, ERS delivers solutions that support higher productivity, cleaner operation, and reliable waste handling. As the paper converting industry continues to modernize, ERS remains committed to providing the engineered systems required to meet today’s performance and environmental standards.

If your converting facility is planning upgrades to its trim removal, matrix extraction, or dust collection capabilities, the ERS engineering team is ready to design a system that supports your production goals. Contact us to discuss your project.

Recycling companies across North America are expanding their capabilities for ACSR wire processing, with many operations now targeting monthly volumes approaching one million pounds and beyond. This shift toward higher throughput requires systems that deliver stable performance, clean material separation, and true industrial durability. Engineered Recycling Systems continues to support this growth with fully engineered ACSR wire recycling systems designed for continuous‑duty operation.

ERS systems combine primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a consistent, controlled material flow. Powerful magnetic separation ensures precise steel removal, while automated controls maintain steady throughput even under demanding production conditions. The result is a clean aluminum fraction, reliable steel recovery, and a system built for 24/7 industrial performance.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational stability required for high‑volume production. As more recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

If your facility is preparing to expand its ACSR processing capabilities, our engineering team is ready to design a system that meets your production goals. Contact ERS today to discuss your project.

Label printing and narrow‑web converting rely on stable, continuous waste extraction to keep presses running at full speed. As materials become more complex and production speeds increase, reliable trim, matrix, and dust removal has become essential for maintaining efficiency. Engineered Recycling Systems now offers expanded solutions designed specifically for label printers, film and foil converters, and paper‑based production lines.

ERS systems provide continuous extraction of matrix waste, edge trim, die‑cut material, and airborne dust. Engineered ducting, high‑efficiency fans, and industrial‑grade filtration ensure consistent airflow and prevent clogs, jams, and dust buildup around the press. Even adhesive‑backed and laminated materials are conveyed reliably, allowing presses to operate without interruption.

A key advantage of the ERS approach is the integration of dust control with scrap removal. High‑capacity CCM filtration captures fine particles at the source, protecting equipment, improving cleanliness, and reducing maintenance. For facilities with multiple presses, ERS also designs centralized systems that collect waste from all lines and deliver it to a single discharge point, improving floor organization and reducing manual handling.

With durable components and engineered airflow management, ERS systems deliver long‑term reliability and stable performance. Converters benefit from cleaner operation, higher machine speeds, and a more efficient production environment.

To learn more about ERS trim, matrix, and dust removal solutions for label and converting lines, contact our team today.

Across the United States, more recyclers are evaluating how to handle the rising volume of lithium‑ion batteries entering the waste stream. This includes everything from consumer electronics to the rapidly increasing number of electric‑vehicle battery packs reaching end‑of‑life. As companies explore their role in this evolving sector, many are focusing on the part of the process that connects directly to the battery‑materials supply chain: the recovery of black mass from pre‑processed lithium‑ion battery materials.

Recyclers are looking for practical, scalable ways to participate in this market without taking on the full complexity of complete battery dismantling or chemical refining. Their interest is centered on solutions that help them manage incoming lithium‑ion and EV battery feedstock in a controlled, reliable manner while producing a material that can move further into established refining pathways. This shift reflects a broader industry trend toward building domestic capacity for battery‑related materials as demand continues to grow.

Engineered Recycling Systems supports operators who are exploring this transition. Our experience in industrial material‑handling environments allows us to assist companies that are assessing how black mass recovery may fit into their long‑term strategy. We work with recyclers who want to understand the landscape, evaluate their options, and determine how to position themselves within the expanding lithium‑ion and EV battery ecosystem.

As interest in battery‑related materials continues to rise, recyclers across the country are seeking dependable partners who can help them navigate this emerging field. ERS remains committed to supporting companies as they explore opportunities and plan their next steps.

If your company is evaluating pathways for lithium‑ion or EV battery material recovery, our team is available to discuss your goals and help you explore potential solutions — contact us today.

Avionics teardown facilities, electronics dismantlers, and specialized recycling operations are increasingly exploring ways to recover the high‑value precious metals contained in older electronic assemblies. Many legacy avionics units and electronic components include elevated concentrations of gold, silver, platinum, palladium, and other valuable metals that can be reclaimed when supported by the right processing approach.

Engineered Recycling Systems provides metals recovery solutions designed to help your operation evaluate opportunities and determine the most effective path toward in‑house processing. Whether you are handling limited initial volumes or planning for long‑term expansion, ERS systems can be configured to support the specific requirements of high‑value electronic scrap.

With engineered separation technology, controlled material handling, and proven recovery performance, ERS helps your team outline practical system layouts that align with your operational goals. Our engineers work closely with you to review material streams, assess feasibility, and develop tailored solutions that support efficient precious‑metal recovery while maintaining a scalable foundation for future growth.

Facilities interested in exploring metals recovery for avionics, electronics, or other high‑value components can connect with Engineered Recycling Systems for a system review and customized recommendations.

Tissue converting environments demand consistent, high‑performance dust control to maintain clean operation, reduce cleanup time, and protect equipment from airborne fibers generated during production. Engineered Recycling Systems continues to support tissue manufacturers with Dust Collection Systems engineered specifically for the challenges of high‑speed converting lines, including those processing tissue produced on TAD (Through‑Air‑Dried) paper.

Facilities operating TAD‑based products often experience elevated levels of lightweight airborne dust due to the material’s structure and softness. ERS systems are designed to stabilize airflow, capture fine particulate at the source, and maintain clean operating conditions throughout the converting process. For plants with existing dust collection systems, ERS provides upgrade paths that improve capture efficiency, reduce manual cleaning, and enhance overall system performance without disrupting production.

With engineered filtration technology, optimized duct design, and the CCM® OCT Filter System, ERS delivers reliable dust control solutions that help tissue manufacturers maintain cleaner converting floors, reduce downtime, and support long‑term operational stability.

Facilities looking to evaluate their current dust collection performance or explore improvement options can connect with Engineered Recycling Systems for a system review and tailored recommendations.

Engineered Recycling Systems has delivered another high‑performance Dust Collection System engineered for the demanding environment of modern tissue manufacturing. High‑speed production creates a constant stream of airborne fibers and fine dust that settle on equipment and require frequent cleanup, reducing available run time and interrupting overall efficiency. Managing this airborne dust is essential for maintaining a stable, predictable, and safe production environment.

This installation features the ERS CCM® OCT Filter System, designed to maintain consistent airflow and capture airborne dust directly at the source before it spreads across the machine area. By returning clean, filtered air to the facility, the system reduces cleanup demands, improves visibility around the line, and supports more reliable operation at full production speed. The result is a cleaner converting floor and more uptime with fewer interruptions.

ERS systems are built for the unique challenges of tissue, towel, and paper‑product manufacturing, combining efficient dust capture, robust pneumatic conveyance, and advanced filtration technology. Our solutions integrate seamlessly into existing production lines and support both new installations and facility upgrades. With a focus on durability and long‑term stability, ERS helps manufacturers reduce maintenance, extend equipment life, and maintain a cleaner, safer, and more productive facility.

To evaluate your current system or discuss upgrade options, connect with Engineered Recycling Systems and discover how modern airflow and dust control technology can strengthen your tissue production workflow.

Many facilities across North America still operate older V‑style filters, Vee drum filters, and traditional air drum filtration systems originally designed for light‑to‑medium dust loads. While these units were effective in their time, today’s production environments demand higher airflow stability, easier maintenance, and continuous‑duty performance that older designs struggle to deliver.

Engineered Recycling Systems (ERS) is announcing a modern replacement and upgrade solution for operators of these legacy systems: the CCM® OCT Filter System, our next‑generation industrial filtration platform engineered for high‑efficiency dust control, simplified service, and long‑term reliability.

Facilities running older V‑style or drum‑style filters often face challenges such as declining airflow, inconsistent cleaning cycles, difficult access for maintenance, and limited adaptability to higher‑speed production lines. The ERS CCM® OCT Filter System addresses these issues with a compact, modular design, continuous self‑cleaning technology, and robust construction built for demanding industrial environments.

The CCM® OCT Filter System offers:

• Consistent, high‑efficiency dust removal even under heavy fiber and particulate loads

• Low‑maintenance operation with easy access to all service points

• Stable airflow and pressure control for modern converting, packaging, and manufacturing lines

• Modular configurations that integrate seamlessly into existing plant layouts

• Reduced downtime through durable components and simplified cleaning mechanisms

For facilities currently operating older V‑style or drum‑style filtration units, ERS provides full system evaluations, upgrade paths, and turnkey replacements that improve performance while reducing long‑term maintenance costs. Whether a plant needs a direct retrofit or a complete filtration redesign, the CCM® OCT Filter System delivers a measurable improvement in efficiency, reliability, and operational stability.

ERS continues to support manufacturers seeking to modernize their dust collection infrastructure with technology designed for today’s production demands. Our engineering team is available to review existing systems and recommend the optimal upgrade strategy.

A new generation of bladeless recycling systems is redefining expectations in cable and WEEE processing. By removing knives from the reduction stage, these systems eliminate one of the most maintenance‑intensive components found in traditional granulators. Without blades, there is no sharpening, no adjustment, and no replacement cycle, which immediately reduces the amount of service work required and removes a major source of downtime.

The absence of knives creates a more stable and predictable workflow. Throughput remains consistent because the system no longer depends on the condition of cutting tools, and operators benefit from a process that runs longer between service intervals. Over the lifetime of the equipment, this leads to lower operating costs, fewer interruptions, and a simpler maintenance routine for plant personnel.

For facilities handling mixed cables, electronic scrap, or variable feedstock, bladeless technology offers a reliable and efficient alternative to conventional cutting‑based systems. It provides a cleaner, more controlled process that supports higher uptime and long‑term operational stability.

ERS continues to evaluate and support advanced technologies that push recycling performance forward. If your operation is exploring next‑generation processing solutions, this development is worth close attention.