A new generation of bladeless recycling systems is redefining expectations in cable and WEEE processing. By removing knives from the reduction stage, these systems eliminate one of the most maintenance‑intensive components found in traditional granulators. Without blades, there is no sharpening, no adjustment, and no replacement cycle, which immediately reduces the amount of service work required and removes a major source of downtime.

The absence of knives creates a more stable and predictable workflow. Throughput remains consistent because the system no longer depends on the condition of cutting tools, and operators benefit from a process that runs longer between service intervals. Over the lifetime of the equipment, this leads to lower operating costs, fewer interruptions, and a simpler maintenance routine for plant personnel.

For facilities handling mixed cables, electronic scrap, or variable feedstock, bladeless technology offers a reliable and efficient alternative to conventional cutting‑based systems. It provides a cleaner, more controlled process that supports higher uptime and long‑term operational stability.

ERS continues to evaluate and support advanced technologies that push recycling performance forward. If your operation is exploring next‑generation processing solutions, this development is worth close attention.

Engineered Recycling Systems (ERS) is expanding its metal scrap recovery solutions to support a wide range of can‑manufacturing environments. Modern production lines for beverage cans, food cans, pet food containers, aerosol formats, and specialty metal packaging generate substantial volumes of trim, slugs, and offcuts during forming, decorating, and end‑making processes. This scrap represents valuable material — and losing it to outside recyclers means losing profit.

ERS systems are engineered to capture, convey, and process metal scrap directly at the source, enabling manufacturers to recycle their own material in‑house rather than shipping it out. Integrated shredders, granulators, and separation modules transform production scrap into clean, reusable metal streams that can be fed back into the facility’s recycling loop or sold at higher value.

This approach reduces dependency on third‑party recyclers, protects material value, and supports circularity goals across aluminum, steel, and composite can formats. Whether a facility produces DWI cans, tinplate food containers, or multi‑material specialty packaging, ERS systems ensure consistent scrap handling at full production speed.

Air filtration remains part of the overall solution — but as a supporting component. ERS provides stable airflow and particulate control to maintain clean conveyance and protect equipment, while the core system focuses on maximizing metal recovery and eliminating scrap‑related production losses.

As demand grows for recyclable, lightweight metal packaging, ERS continues to deliver systems that help manufacturers retain material value, improve efficiency, and strengthen sustainability performance.

Engineered Recycling Systems (ERS) is preparing a new CCM® OCT Filter System for a company operating in the rapidly growing textile circularity and material‑recovery sector. As apparel waste increases and sustainability commitments intensify, recycling platforms are scaling shredding and grinding lines to process post‑consumer textiles and textile‑based footwear at higher volumes than ever before.

These operations generate significant amounts of lightweight fiber dust, mixed‑material particulates, and airborne contaminants during size reduction and material liberation. Without a dedicated filtration system, facilities can face housekeeping challenges, reduced equipment uptime, and difficulty maintaining compliance with air‑quality and worker‑safety standards.

The ERS CCM® OCT Filter System is engineered specifically for fiber‑rich, abrasive recycling streams that include garments, soft goods, and textile‑based footwear components. Its optimized airflow design, high‑capacity filter modules, and automated cleaning technology deliver continuous filtration efficiency and stable performance during peak production. Energy‑efficient operation supports sustainability goals while reducing long‑term operating costs.

As textile circularity platforms expand to meet global demand, ERS continues to deliver filtration solutions built for the speed, precision, and environmental requirements of modern recycling facilities.

Learn more about the CCM® OCT Filter System.

Engineered Recycling Systems (ERS) is progressing with another installation of its CCM® OCT Filter System for a major producer in the specialty printing and paperboard packaging industry. As production volumes and graphic quality requirements continue to rise across markets such as personal care, food and beverage, healthcare, and household products, facilities in this sector face increasing demands on dust control, air quality, and system reliability.

The CCM® OCT Filter System is engineered to manage high‑volume paper dust and trim particulates generated by modern lithographic, digital, and finishing operations. The system provides continuous filtration efficiency, stable airflow, and reduced maintenance requirements — all critical for facilities running multiple presses, sheeting lines, and value‑added finishing equipment.

This installation includes ERS’s optimized airflow design, high‑capacity filter modules, and automated cleaning technology to maintain consistent performance during peak production. The system supports cleaner working environments, improved equipment uptime, and long‑term compliance with air quality and safety standards.

ERS continues to expand its footprint in the printing and packaging sector with filtration solutions built specifically for high‑graphic production environments.

Learn more about the CCM® OCT Filter System.

Electrification is accelerating across industries, and copper demand continues to surge. Wire and cable scrap streams are becoming critical to supply stability, requiring precision systems that maximize recovery and purity.

Engineered Recycling Systems (ERS) has delivered a new copper recovery solution tailored to the speed, precision, and compliance demands of modern wire and cable recycling operations. The system integrates shredders, granulators, turbo mills, and air table separators to liberate metals efficiently and ensure high-purity copper separation while reducing contaminants.

Unlike adapted equipment, ERS systems are engineered specifically for wire and cable scrap. Energy-efficient designs lower operating costs, while integrated recovery supports sustainability goals and regulatory compliance.

As copper becomes increasingly vital to electrification, ERS continues to lead with systems built for performance, purity, and long-term reliability.

Explore ERS Copper Recovery Systems

ERS has completed another engineered trim removal and dust collection project supporting a North American converting facility focused on high-speed production and material efficiency.

The customer faced growing challenges as web speeds increased: edge trim and matrix waste were accumulating at the machine, housekeeping demands were rising, and maintaining consistent uptime was becoming more difficult. They needed a solution that would allow them to operate at full web speed while maximizing material use and reducing waste in the production environment.

ERS designed an integrated trim removal and dust collection system that captures matrix and edge trim directly at the source and conveys it reliably to a centralized collection point. The system is engineered to maintain consistent airflow and vacuum levels at production speed, helping the plant protect product quality, reduce manual handling, and improve overall housekeeping.

With ERS, converters gain a trim and dust control solution built for speed, precision, and reliability — supporting productivity, compliance, and long-term sustainability targets.

Learn more about ERS trim removal and dust collection systems.

Demolition and interior renovation contractors are seeing a steady rise in insulated copper wire generated during building tear‑outs, electrical removals, and large‑scale interior strip‑outs. As project volumes increase and material streams become more diverse, many contractors are reassessing how they handle wire once it leaves the jobsite. The traditional approach of sending mixed insulated wire directly to scrap yards is shifting, driven by higher copper values, tighter project margins, and a growing interest in capturing more of the material’s true worth.

Across the demolition industry, contractors are exploring whether bringing wire recovery in‑house can create a more predictable and profitable workflow. With insulated wire now representing a meaningful portion of project scrap, the ability to convert this material into clean copper granules is becoming an attractive option. Contractors who manage multiple projects per month, or who regularly remove wiring from commercial, industrial, or institutional buildings, are finding that consistent volumes can justify a dedicated recovery system.

Engineered Recycling Systems (ERS) works closely with demolition companies, interior strip‑out specialists, and building service contractors who want greater control over their wire stream. Many are looking for a cleaner, more efficient way to handle the material they already generate, without relying solely on fluctuating scrap yard pricing. By integrating a compact, scalable wire recovery system into their operation, contractors can streamline material handling, improve output quality, and create a more stable revenue channel from the wire they remove every day.

As the demolition sector continues to evolve, more companies are recognizing the value of treating insulated wire as a recoverable resource rather than a low‑value byproduct. ERS supports this shift by designing systems that fit the pace, space, and workflow of demolition operations, from small contractor yards to larger regional facilities. With cleaner output, consistent performance, and engineered reliability, these systems help contractors strengthen their material strategy and capture more value from the work they already perform. Engineered Recycling Systems is ready to support demolition and interior contractors who want to explore dedicated wire recovery solutions for their operations.

The tissue industry continues to face mounting pressure to maintain clean air, reduce waste, and meet strict safety standards across high-speed converting lines. Dust and scrap accumulation from kitchen roll, paper towels, and hygiene tissue production not only threatens equipment performance but also compromises operator safety and regulatory compliance.

Engineered Recycling Systems (ERS) has emerged as a trusted partner for manufacturers seeking advanced dust and scrap collection solutions tailored to the tissue sector. ERS systems are engineered to capture fine airborne fibers and production scrap directly at the source — supporting hygienic operations, reducing maintenance, and improving overall plant efficiency.

Key features include:

• Balancing Fan Technology — Stabilizes airflow and reduces energy consumption across the system.

• CCM® Filter System — Maintains high filtration efficiency with continuous nozzle cleaning every 2–3 minutes.

• Modular Integration — Easily adapts to existing converting and packaging lines.

• Dust Puck Compaction — Enables clean disposal or reintegration into the waste stream.

• Compliance Assurance — Meets OSHA, NFPA, and hygiene production standards.

ERS is currently installing another full-scale dust and scrap collection system at a tissue manufacturing facility, reinforcing its commitment to clean air and sustainable production in the hygiene sector. The system will support high-volume converting with minimal downtime and maximum filtration performance.

ERS solutions are trusted by leading producers of facial tissue, kitchen roll, paper towels, and hygiene products — because in modern tissue manufacturing, clean air isn’t optional, it’s operational.

Dust accumulation in kitchen roll, paper towels, kitchen paper, and tissue production is a persistent challenge, impacting air quality, worker safety, and plant efficiency. While other companies offer dust control solutions, Engineered Recycling Systems (ERS) provides a system that goes further — combining precision airflow management, high‑capacity filtration, and modular adaptability designed specifically for the tissue and paper hygiene industry.

ERS dust collection systems deliver:

• Superior Dust Capture — Fine paper dust is contained at source, protecting workers and equipment.

• Energy‑Smart Operation — Optimized airflow reduces power consumption while maintaining peak performance.

• Low Maintenance Design — Rugged construction and simplified service access minimize downtime and costs.

• Scalable Integration — Modular units adapt seamlessly to existing kitchen roll, paper towel, and tissue production lines.

• Cleaner, Safer Work Environment — Reduced airborne particles improve compliance with health and safety standards.

By combining innovation with sustainability, ERS dust control systems give manufacturers a cleaner, safer, and more efficient production environment — setting a new benchmark for the industry.

Bulky spiral‑wound paper cores are a constant headache for corrugated manufacturers, tissue converting companies, and paper mills. They pile up fast, consume valuable floor space, and make scrap handling inefficient. Disposal costs rise, recycling streams get clogged, and production teams are left fighting with waste instead of focusing on output.

That’s where the PMG 400 Paper Core Shredder steps in. Built as an industrial core shredder for corrugated and tissue plants, it reduces dense cardboard and tissue roll cores into uniform fractions ready for recycling. In practice, this means smoother scrap handling, lower disposal costs, and a direct path to sustainability.

The machine’s design addresses the exact problems operators face:

• Throughput: Two cores processed every 60 seconds keeps pace with high‑volume production.

• Versatility: Functions as a tissue converting core shredder machine, a cardboard core shredder for paper mills, and a roll core shredder for paper converting.

• Reliability: Ten reversible blades and a 17 HP motor ensure consistent shredding of cores up to 6 ½ inches in diameter.

• Sustainability: As a core recycling shredder for tissue production, it diverts waste into recycling streams instead of landfill.

For corrugated plants, tissue converters, and paper mills alike, the PMG 400 transforms a persistent waste problem into a streamlined recycling solution.

Ready to stop fighting core waste and start recycling cleanly? Contact ERS to spec the PMG 400 Paper Core Shredder for your corrugated, tissue converting, or paper mill operation, and get a plan tailored to your line and scrap streams.

Engineered Recycling Systems (ERS) continues to provide advanced solutions for corrugated sheet plants with its trim removal and dust collection systems. Designed to handle the demands of multiple converting machines, these systems ensure that production lines remain efficient, clean, and compliant with industry standards.

By integrating low-profile separators, balancing fan technology, and the CCM® filter system, ERS solutions remove trim waste and capture dust at the source. Trim scrap is directed into balers located beneath the LPS separators, where it is compacted for efficient handling. Meanwhile, puckers manage the dust discharge, ensuring clean and safe removal of fine particles. This combination not only improves air quality for operators but also reduces maintenance downtime and extends the life of equipment.

For corrugated box producers, the benefits are clear: smoother production flow, reduced energy consumption, and a safer workplace environment. With OSHA and NFPA compliance built into every design, ERS systems provide peace of mind while delivering measurable cost savings over time.

ERS remains committed to helping sheet plants achieve higher efficiency and sustainability through engineered scrap handling and dust control solutions.

👉 Contact ERS today to learn how a complete trim removal and dust collection system can improve your converting line.

Engineered Recycling Systems (ERS) has expanded its portfolio with Black Mass Recovery Systems focused exclusively on processing EV car batteries and battery components.

• Black Mass Recovery: Black mass is the dense mixture of graphite, lithium, cobalt, nickel, copper, and aluminum left after crushing and shredding EV batteries. ERS systems separate copper, aluminum, and fine fractions, with proposals underway to further separate black mass into individual metals for maximum recovery.

• Battery Component Recovery: ERS systems are designed to process battery packs and modules—not entire vehicles—recovering high-value metals from shredded battery material.

ERS continues to deliver engineered solutions that maximize sustainability, profitability, and compliance in the fast-growing EV battery recycling sector.

👉 Contact ERS today to discuss proposals, pricing, and customized solutions for black mass and battery component recovery.