News & Projects

Innovation in Action – ERS News & Projects

ERS Industrial Project News from Engineered Recycling Systems shares real-world updates, installations, and system upgrades across metals processing, paper converting, and dust control. This page highlights customer success stories, new technologies, and behind-the-scenes insights from ERS field teams and engineering partners.

In the metals sector, ERS has recently completed turnkey installations for copper wire chopping, aluminum separation, and rare earth recovery from printed circuit boards. These projects feature advanced granulation lines, magnetic and eddy current separators, and air classification systems designed to isolate high-value fractions from complex scrap. Each system is tailored to the facility’s layout and material flow, with rapid ROI and minimal downtime.

ERS also delivers major innovations in the paper converting industry. Recent news includes dust and trim removal systems for rotary die cutters, Flexo Folder Gluers, and corrugated production lines. These installations feature the CCM® OCT Filter—a fully enclosed, low-maintenance solution that operates without compressed air or regeneration cycles. OEMs and machine builders are now integrating ERS dust control into their standard offerings.

Across industrial scrap handling, ERS continues to retrofit and upgrade non-ERS systems. From pneumatic transport lines to magnetic separation platforms, ERS engineers deliver modular solutions that improve air quality, reduce maintenance, and meet evolving compliance standards. Field service teams provide on-site diagnostics, training, and performance tuning to ensure long-term reliability.

ERS Industrial Project News is updated regularly with new case studies, system highlights, and customer feedback. Whether you're in metals, paper, or dust-intensive environments, this page offers a window into how ERS systems are solving real-world challenges and driving operational excellence.

 
14. May 2026
ERS Engineered Recycling Systems – Centralized dust collection gains momentum in tissue converting facilities – engineeredrecycling.com
Centralized Dust Collection Gains Momentum in Tissue Converting
by ERS
0

Growing interest in centralized dust collection systems is reshaping priorities inside tissue converting facilities as operators look for ways to improve air quality, safety, and long‑term operational stability. Rising production speeds and tighter expectations around workplace cleanliness are driving converters to evaluate engineered solutions that deliver consistent, measurable performance.

Tissue dust presents persistent challenges in converting environments. Fine, lightweight fibers accumulate quickly, reduce operator visibility, and elevate fire‑risk conditions when not properly controlled. Facilities are increasingly shifting toward engineered airflow strategies that remove dust at the source, maintain stable negative pressure, and support compliance with evolving safety expectations.

Engineered Recycling Systems supports tissue converters with complete engineered solutions designed around the specific requirements of each facility. ERS provides system design, airflow balancing, filtration configuration, and integration of modern controls to ensure reliable dust removal throughout the converting process. Engineered centralized systems improve housekeeping, increase equipment uptime, and reduce the operational burden on maintenance teams.

ERS systems are developed using facility‑specific data, including converting line layout, material flow, and dust‑generation profiles. Centralized solutions offer long‑term scalability, lower total cost of ownership, and improved environmental performance compared to fragmented or legacy dust‑control approaches. Early‑stage engineering support ensures proper duct routing, fan sizing, filtration selection, and compliance alignment.

Facilities evaluating improvements in tissue converting dust collection, industrial dust control systems, or air filtration for tissue converting can rely on ERS for guidance, engineered planning, and complete system implementation.

11. May 2026
Abstract neutral composition with soft white and gray translucent shapes symbolizing Engineered Recycling Systems as a modern engineered‑solutions company — Engineered Recycling Systems, engineeredrecycling.com, 5010 McDougall Dr. SW Atlanta GA 30336.
Engineered Recycling Systems — Company Capabilities and Solutions Overview
by ERS
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Engineered Recycling Systems continues to expand its role as a full‑scope provider of engineered solutions for metals recycling, paper converting, and industrial dust control. As more facilities modernize production, ERS is supporting customers with complete system design, installation, and long‑term service across multiple industries.

In the metals sector, ERS delivers turnkey copper wire and cable recovery systems engineered for high‑purity output and stable throughput. These systems integrate granulation, air handling, and fines recovery into a single, efficient platform that helps customers improve material quality and reduce operating costs.

For the converting industry, ERS provides high‑capacity trim and matrix removal systems designed for today’s faster presses, slitters, and die‑cutters. As line speeds increase, consistent extraction becomes essential, and ERS systems are built to manage higher trim loads, adhesive waste, and continuous operation without interruption.

Dust control remains a critical priority for many facilities. ERS supports these operations with large‑scale industrial dust collection systems built around the CCM® OCT Filter, a continuous‑cleaning filtration platform engineered for heavy dust environments. The CCM® OCT Filter maintains stable airflow, reduces housekeeping, and helps plants meet OSHA and EU dust exposure requirements.

To ensure long‑term reliability, ERS offers dedicated spare parts and service support, providing OEM‑grade components, system inspections, and responsive technical assistance. This service program continues to grow as more customers rely on ERS for lifecycle support and system optimization.

With new projects underway across metals, converting, and industrial manufacturing, Engineered Recycling Systems remains committed to delivering engineered solutions that improve performance, efficiency, and safety for every facility we serve.

06. May 2026
High‑speed converting line challenges with rising trim load and dust volume — Engineered Recycling Systems — engineeredrecycling.com — 5010 McDougall Dr. SW Atlanta GA 30336.
High‑Speed Converting Lines and Trim & Dust Extraction Challenges
by ERS
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Across the converting industry, production speeds continue to climb. Paper, tissue, and label manufacturers are pushing equipment to new throughput levels to meet demand for packaging, hygiene, and printed materials. But higher line speeds bring a hidden challenge: dramatically increased trim load and airborne dust volume.

When trim waste and matrix material move faster through slitters, die‑cutters, and rewinders, extraction systems must handle greater airflow, higher tension, and more frequent waste discharge. Older trim removal systems often struggle to maintain suction stability, leading to buildup, downtime, and contamination across the line. At the same time, fine paper dust and adhesive particles accumulate in the air, creating health and safety concerns that can violate OSHA and EU exposure limits.

Engineered Recycling Systems supports high‑speed converting operations with large‑scale trim and dust removal systems built around the CCM® OCT Filter, a continuous‑cleaning industrial filtration platform engineered for heavy dust loads. The CCM® OCT Filter maintains consistent airflow, prevents trim flight, and captures fine particulates without the pressure spikes or clogging common in older baghouse systems. Its continuous cleaning design keeps performance stable even under the increased demands of high‑speed converting.

For converters upgrading to faster presses or expanding production lines, investing in modern extraction technology is no longer optional — it’s essential. Advanced trim and dust removal systems featuring the CCM® OCT Filter help plants sustain clean operation, reduce maintenance, and protect workers while keeping pace with today’s high‑speed converting demands.

 
27. Apr 2026
Engineered Recycling Systems — engineeredrecycling.com — news image representing trim and matrix removal efficiency for paper and corrugated converting lines, showing clean airflow and waste extraction concept for 2026 production trends
ERS Enhances Trim & Matrix Removal Efficiency for 2026 Paper and Corrugated Converting Lines
by ERS
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The paper and corrugated converting industry is entering 2026 with rising production speeds, tighter quality requirements, and increasing pressure to maintain cleaner, more efficient operations. As facilities push toward higher throughput and more automated workflows, trim and matrix removal performance has become a critical factor in overall line efficiency.

Industry trends show a clear shift toward continuous waste extraction, energy‑efficient fans, and pneumatic systems designed to keep up with modern die‑cutting, laminating, and high‑speed slitting equipment. Converters are also prioritizing dust reduction, cleaner machine environments, and more reliable trim handling to support uptime and reduce maintenance.

In response to these evolving needs, Engineered Recycling Systems LLC has strengthened its engineered solutions for paper and corrugated trim and matrix removal. ERS systems integrate high‑efficiency fans, optimized duct routing, and continuous pneumatic extraction to support stable operation across a wide range of converting lines. These engineered systems help maintain consistent trim flow, reduce buildup around critical equipment, and support cleaner, safer production environments.

ERS solutions are designed to handle lightweight paper trim, corrugated edge trim, matrix waste, and multi‑layer laminates, ensuring reliable performance even as production speeds increase. With tailored system design and engineered airflow management, ERS supports converters looking to modernize their waste‑handling infrastructure for 2026 and beyond.

Engineered Recycling Systems LLC remains committed to delivering engineered trim and matrix removal systems that support cleaner operation, improved efficiency, and long‑term reliability for paper and corrugated converting facilities across North America.

24. Apr 2026
Engineered Recycling Systems LLC expands metals‑recovery capabilities for 2026, supporting recyclers with engineered systems for high‑purity copper, aluminum, and mixed‑metal processing.
Engineered Recycling Systems LLC Expands Metals‑Recovery Capabilities for 2026
by ERS
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The metals‑recycling industry continues to strengthen in 2026 as demand for secondary aluminum and copper increases across manufacturing, construction, and energy sectors. Market research shows steady growth driven by industrial development, rising material costs, and the strategic importance of recycled metals in reducing environmental impact. As purity expectations rise and feedstocks become more complex, recyclers are investing in more advanced metal recovery systems to maintain efficiency and meet customer requirements.

Industry analysis highlights a clear shift toward flexible plant design, improved material flow, and stronger integration between shredding, granulation, and downstream separation. Facilities are modernizing to achieve higher throughput, cleaner output, and more consistent performance while adapting to regulatory pressure and long‑term sustainability goals. Recyclers are also placing greater emphasis on dust control, emissions management, and energy‑efficient operation as part of their modernization strategies, especially within non‑ferrous metal recycling.

In response to these evolving needs, Engineered Recycling Systems LLC is expanding its engineered metals‑recovery capabilities for 2026. ERS develops integrated metal recovery systems that combine liberation, air separation, density separation, and dust‑control technologies into a unified workflow tailored to each facility’s material mix and production goals. These engineered solutions support high‑purity copper recovery, efficient aluminum recovery, and reliable downstream separation for mixed‑metal streams and non‑ferrous materials.

As the metals‑recycling sector continues to advance, Engineered Recycling Systems LLC remains committed to delivering engineered systems that support cleaner operation, improved recovery rates, and long‑term operational efficiency for recyclers across North America.

Engineered Recycling Systems LLC invites readers to explore its engineered metal recovery systems.

21. Apr 2026
Engineered Recycling Systems exhibiting dust‑collection and trim‑removal solutions at Tissue World Miami 2026, highlighting clean, efficient systems for modern tissue converting operations.
ERS Exhibits at Tissue World Miami 2026
by ERS
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Engineered Recycling Systems will be exhibiting at Tissue World Miami 2026, taking place April 22–24 at the Miami Beach Convention Center. ERS will be available at Booth D75 throughout the event to meet with tissue manufacturers and discuss engineered solutions for production efficiency and plant‑wide material handling.

ERS supports tissue converting operations with integrated systems for trim removal, dust collection, and scrap handling, designed to operate cleanly and reliably in high‑volume environments. These systems help facilities maintain stable production, reduce airborne dust, improve operator safety, and ensure consistent material flow from converting lines to collection points.

At Booth D75, ERS will highlight system design approaches that support modern tissue operations, including energy‑efficient filtration, high‑capacity trim conveying, and solutions for managing lightweight, high‑velocity waste streams. The focus is on long‑term reliability, clean operation, and seamless integration into existing production layouts.

ERS looks forward to meeting with tissue manufacturers, converters, and engineering teams during the show to discuss current challenges, upcoming projects, and opportunities to improve plant performance.

21. Apr 2026
Engineered Recycling Systems in‑house wire scrap recovery for wire manufacturers, showing clean copper and aluminum production scrap symbolizing high‑purity recycling inside manufacturing facilities
ERS Introduces In‑House Wire Scrap Recovery Solutions
by ERS
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Engineered Recycling Systems has expanded its metals‑processing capabilities with new in house wire scrap recovery solutions designed specifically for wire and cable manufacturers. These systems support facilities that generate clean, high‑purity copper and aluminum scrap during start‑ups, changeovers, and off‑spec production runs.

The new recovery workflow allows manufacturers to process production scrap directly inside their facility, eliminating freight costs and reducing dependence on external recyclers. By keeping the material in‑house, operators maintain full control over purity, traceability, and valuation—key advantages for plants producing high‑quality copper or aluminum conductors.

ERS engineered the system to integrate cleanly into existing production environments. Each installation supports single‑stream wire scrap, stable granulation, and high‑efficiency separation, ensuring consistent purity without disrupting ongoing manufacturing. The compact footprint and low energy requirements make the solution suitable for both large‑scale operations and smaller specialty producers.

In‑house recovery also supports broader sustainability goals by reducing waste, lowering transportation impact, and enabling manufacturers to return recovered copper or aluminum directly into their internal processes. ERS provides full system design, integration, and long‑term service to ensure reliable performance across diverse production layouts.

With this new capability, ERS continues to strengthen its support for wire manufacturers seeking higher material efficiency, improved scrap management, and long‑term operational reliability.

 
20. Apr 2026
Engineered Recycling Systems ASR fines contamination with glass and rocks and how early removal improves system performance and reduces wear throughout the recycling process.
A Common ASR Fines Problem: Removing Glass and Rocks — And Why ERS Has the Answer
by ERS
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Across the ASR processing industry, one issue continues to impact operators more than almost any other: glass and rock contamination in ASR fines. These heavy materials not only reduce recovery efficiency but also cause significant wear and tear on downstream equipment when they’re not removed early in the process.

Many facilities struggle to separate these contaminants effectively, and the problem often becomes more severe as throughput increases or material streams change. The result is higher maintenance costs, shorter component life, and reduced overall system reliability.

At Engineered Recycling Systems, we work with ASR fines processing every day, and we understand the challenges operators face when dealing with glass, rocks, and other heavy contaminants. Our ASR Fines Processing System is engineered to remove these materials as a first step, minimizing abrasion and mechanical stress throughout the rest of the process.

By addressing contamination early, facilities achieve cleaner fines, smoother operation, and longer equipment life — all while improving recovery efficiency.

If your facility is experiencing issues with glass or rock contamination in your fines stream, our team is ready to help. We can review your application, discuss your material flow, and determine the best approach for improving your fines processing performance.

Learn more about our ASR Fines Processing Systems here.

17. Apr 2026
ReMA 2026 thank‑you news update from Engineered Recycling Systems highlighting Booth 833 engagement and post‑show recap.
Thank You for Visiting Engineered Recycling Systems at ReMa 2026
by ERS
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ReMA 2026 officially concluded yesterday, and Engineered Recycling Systems would like to extend a sincere thank‑you to everyone who stopped by to speak with our team. We truly appreciate the time you spent discussing your projects, challenges, and goals with us throughout the event.

This year’s show brought together recyclers, processors, system operators, and industry partners from across the country. The conversations we had were insightful, productive, and a strong reflection of the industry’s continued focus on innovation, efficiency, and engineered solutions.

Throughout the event, our team highlighted ERS technologies designed for high‑purity recovery, efficient material handling, and long‑term operational reliability. We value every connection made at the show and look forward to continuing the discussions that began in Las Vegas.

To learn more about the engineered recycling solutions we provide, visit our Copper Wire & Cable Recovery Systems page.

Thank you again for making ReMa 2026 a successful and memorable event. We look forward to seeing you at ReMa 2027.

 
13. Apr 2026
Engineered Recycling Systems (ERS) presenting high‑purity recovery and material‑liberation technologies at ReMa 2026, featuring the Robi 71 and Turbo Mill 625/4 on display at Booth 833
ERS at ReMA 2026 Las Vegas | Engineered Recycling Systems
by ERS
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Engineered Recycling Systems will participate in ReMA 2026 at the Mandalay Bay Resort in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Attendees are invited to visit Booth 833 to meet the ERS engineering team and review system layouts, integration paths, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from its engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These machines are on display only and demonstrate the type of compact, efficient, and high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

ERS will also highlight several key industry topics shaping recovery operations in 2026. The first is high‑purity copper recovery, where growing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will outline system designs that support consistent purity and improved downstream performance. Another focus is efficient material liberation, which has become essential as feedstocks grow more complex. ERS will present refining and densimetric strategies that reduce contamination and improve separation efficiency. In addition, ERS will discuss compact, scalable system layouts, supporting facilities that need higher throughput without expanding their footprint. Finally, the team will address workflow reliability and maintenance efficiency, emphasizing engineered approaches that reduce wear, simplify service, and support long‑term uptime.

ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Visit ERS at Booth 833 during ReMA 2026 to explore high‑purity recovery workflows and engineered separation systems designed for modern recycling operations.

09. Apr 2026
Engineered Recycling Systems LLC engineered e-waste metal extraction technology showing electronic scrap entering an industrial shredder for controlled size reduction and downstream metal recovery, symbolizing the company’s integrated approach to copper,
Engineered Recycling Systems Advances E‑Waste Metal Extraction Technology
by ERS
0

Growing global demand for recovered metals has increased the need for reliable and scalable e‑waste metal extraction technology. Modern electronics contain complex material structures, finer particle sizes, and higher contamination levels, making engineered separation systems essential for achieving consistent purity and throughput. Engineered Recycling Systems develops complete downstream solutions that address these challenges through controlled airflow, precision separation, and stable conveying performance across mixed electronic scrap streams.

Engineered Recycling Systems designs copper wire and cable recovery systems that form the foundation of efficient e‑waste metal extraction, converting insulated wire, automotive harnesses, communication cable, and mixed electronic scrap into clean copper and aluminum fractions. Through engineered granulation, air‑table separation, and fines recovery, Engineered Recycling Systems helps recyclers achieve high‑purity output that meets today’s commodity specifications while maintaining reliable, continuous operation.

For facilities processing shredded electronics, Engineered Recycling Systems integrates fines processing, dust collection, and metal separation into a unified engineered flow. This approach supports the recovery of copper, aluminum, and other valuable metals from small particle streams that are often lost in traditional systems. Controlled airflow, optimized separation zones, and engineered filtration ensure stable performance even with variable feedstock and fluctuating material densities.

Engineered Recycling Systems also designs centralized systems that combine dust, light fraction, metal fines, and nonmetallic residue into a single managed waste stream, reducing floor clutter and improving plant safety. These engineered solutions support continuous operation, cleaner work environments, and improved downstream metal recovery across high‑volume e‑waste processing lines.

With rising demand for recycled metals driven by electrification, EV infrastructure, and global sustainability goals, recyclers require dependable e‑waste metal extraction technology that scales with market needs. Engineered Recycling Systems works directly with facilities to size systems, optimize airflow, and configure separation stages that maximize yield, minimize loss, and support long‑term operational reliability.

Engineered Recycling Systems remains committed to advancing engineered solutions for e‑waste metal extraction, delivering systems that support high‑purity recovery, efficient operation, and the evolving requirements of modern electronics recycling environments.

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

Copyright 2026. All Rights Reserved.
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