The tissue industry continues to face mounting pressure to maintain clean air, reduce waste, and meet strict safety standards across high-speed converting lines. Dust and scrap accumulation from kitchen roll, paper towels, and hygiene tissue production not only threatens equipment performance but also compromises operator safety and regulatory compliance.

Engineered Recycling Systems (ERS) has emerged as a trusted partner for manufacturers seeking advanced dust and scrap collection solutions tailored to the tissue sector. ERS systems are engineered to capture fine airborne fibers and production scrap directly at the source — supporting hygienic operations, reducing maintenance, and improving overall plant efficiency.

Key features include:

• Balancing Fan Technology — Stabilizes airflow and reduces energy consumption across the system.

• CCM® Filter System — Maintains high filtration efficiency with continuous nozzle cleaning every 2–3 minutes.

• Modular Integration — Easily adapts to existing converting and packaging lines.

• Dust Puck Compaction — Enables clean disposal or reintegration into the waste stream.

• Compliance Assurance — Meets OSHA, NFPA, and hygiene production standards.

ERS is currently installing another full-scale dust and scrap collection system at a tissue manufacturing facility, reinforcing its commitment to clean air and sustainable production in the hygiene sector. The system will support high-volume converting with minimal downtime and maximum filtration performance.

ERS solutions are trusted by leading producers of facial tissue, kitchen roll, paper towels, and hygiene products — because in modern tissue manufacturing, clean air isn’t optional, it’s operational.

Dust accumulation in kitchen roll, paper towels, kitchen paper, and tissue production is a persistent challenge, impacting air quality, worker safety, and plant efficiency. While other companies offer dust control solutions, Engineered Recycling Systems (ERS) provides a system that goes further — combining precision airflow management, high‑capacity filtration, and modular adaptability designed specifically for the tissue and paper hygiene industry.

ERS dust collection systems deliver:

• Superior Dust Capture — Fine paper dust is contained at source, protecting workers and equipment.

• Energy‑Smart Operation — Optimized airflow reduces power consumption while maintaining peak performance.

• Low Maintenance Design — Rugged construction and simplified service access minimize downtime and costs.

• Scalable Integration — Modular units adapt seamlessly to existing kitchen roll, paper towel, and tissue production lines.

• Cleaner, Safer Work Environment — Reduced airborne particles improve compliance with health and safety standards.

By combining innovation with sustainability, ERS dust control systems give manufacturers a cleaner, safer, and more efficient production environment — setting a new benchmark for the industry.

Bulky spiral‑wound paper cores are a constant headache for corrugated manufacturers, tissue converting companies, and paper mills. They pile up fast, consume valuable floor space, and make scrap handling inefficient. Disposal costs rise, recycling streams get clogged, and production teams are left fighting with waste instead of focusing on output.

That’s where the PMG 400 Paper Core Shredder steps in. Built as an industrial core shredder for corrugated and tissue plants, it reduces dense cardboard and tissue roll cores into uniform fractions ready for recycling. In practice, this means smoother scrap handling, lower disposal costs, and a direct path to sustainability.

The machine’s design addresses the exact problems operators face:

• Throughput: Two cores processed every 60 seconds keeps pace with high‑volume production.

• Versatility: Functions as a tissue converting core shredder machine, a cardboard core shredder for paper mills, and a roll core shredder for paper converting.

• Reliability: Ten reversible blades and a 17 HP motor ensure consistent shredding of cores up to 6 ½ inches in diameter.

• Sustainability: As a core recycling shredder for tissue production, it diverts waste into recycling streams instead of landfill.

For corrugated plants, tissue converters, and paper mills alike, the PMG 400 transforms a persistent waste problem into a streamlined recycling solution.

Ready to stop fighting core waste and start recycling cleanly? Contact ERS to spec the PMG 400 Paper Core Shredder for your corrugated, tissue converting, or paper mill operation, and get a plan tailored to your line and scrap streams.

Engineered Recycling Systems (ERS) continues to provide advanced solutions for corrugated sheet plants with its trim removal and dust collection systems. Designed to handle the demands of multiple converting machines, these systems ensure that production lines remain efficient, clean, and compliant with industry standards.

By integrating low-profile separators, balancing fan technology, and the CCM® filter system, ERS solutions remove trim waste and capture dust at the source. Trim scrap is directed into balers located beneath the LPS separators, where it is compacted for efficient handling. Meanwhile, puckers manage the dust discharge, ensuring clean and safe removal of fine particles. This combination not only improves air quality for operators but also reduces maintenance downtime and extends the life of equipment.

For corrugated box producers, the benefits are clear: smoother production flow, reduced energy consumption, and a safer workplace environment. With OSHA and NFPA compliance built into every design, ERS systems provide peace of mind while delivering measurable cost savings over time.

ERS remains committed to helping sheet plants achieve higher efficiency and sustainability through engineered scrap handling and dust control solutions.

👉 Contact ERS today to learn how a complete trim removal and dust collection system can improve your converting line.

Engineered Recycling Systems (ERS) has expanded its portfolio with Black Mass Recovery Systems focused exclusively on processing EV car batteries and battery components.

• Black Mass Recovery: Black mass is the dense mixture of graphite, lithium, cobalt, nickel, copper, and aluminum left after crushing and shredding EV batteries. ERS systems separate copper, aluminum, and fine fractions, with proposals underway to further separate black mass into individual metals for maximum recovery.

• Battery Component Recovery: ERS systems are designed to process battery packs and modules—not entire vehicles—recovering high-value metals from shredded battery material.

ERS continues to deliver engineered solutions that maximize sustainability, profitability, and compliance in the fast-growing EV battery recycling sector.

👉 Contact ERS today to discuss proposals, pricing, and customized solutions for black mass and battery component recovery.

The dust control systems market is expanding rapidly, with North America leading at 35% global share. Stricter environmental regulations, heightened workplace safety standards, and the demand for cleaner production environments are driving adoption across packaging and paper industries.

For corrugated and tissue producers, dust and trim waste are more than operational byproducts — they are critical challenges that impact compliance, efficiency, and worker safety. High‑speed converting lines generate fine particulates, trim ribbons, and airborne dust that must be captured with precision to maintain clean air and reliable operations.

Engineered Recycling Systems (ERS) is at the forefront of this shift, delivering custom dust collection, trim removal, and air filtration solutions designed specifically for corrugated and tissue facilities. By capturing particulates at the source and consolidating scrap flow, ERS systems help plants meet OSHA and NFPA standards while supporting sustainability initiatives.

As the North American market continues to surge, ERS remains committed to powering innovation in dust control technology. Our engineered systems are tailored to the speed, precision, and compliance requirements of modern corrugated and tissue production, ensuring safer, cleaner, and more sustainable operations.

The corrugated and tissue industries are entering 2026 with a strong emphasis on sustainability, efficiency, and compliance. Corrugated packaging producers are moving toward eco‑friendly materials, recyclable adhesives, and water‑based inks to meet consumer expectations and regulatory requirements. At the same time, tissue manufacturers are expanding into bamboo, recycled pulp, and advanced converting lines to reduce environmental impact while keeping pace with global demand.

These changes bring new operational challenges. High‑speed production lines generate trim waste, dust, and airborne particulates that must be controlled to maintain product quality and workplace safety. Facilities are also under increasing pressure to comply with OSHA and NFPA standards, while ensuring smooth production and minimizing downtime.

Engineered Recycling Systems (ERS) provides solutions that directly support these industry trends. Our dust collection, trim removal, and air filtration systems are engineered to capture fine particulates, manage trim waste, and maintain clean air in demanding production environments. Each system is custom‑designed to fit the layout, speed, and material requirements of corrugated and tissue facilities, ensuring reliable performance under modern sustainability goals.

As corrugated and tissue producers continue to adapt to new market demands, ERS remains committed to delivering industrial systems that align with sustainability initiatives, improve workplace safety, and support long‑term operational success.

Engineered Recycling Systems (ERS) designs aluminum scrap handling systems specifically for beverage can and closure manufacturing. From the moment aluminum coil enters production, every stage generates trim, slugs, and offcuts that must be managed with precision.

Cupping presses cut and shape coil into cups, producing edge trim and slugs. Bodymakers form container walls at high speed, creating occasional mis‑drawn pieces. Trimmers remove excess material from formed bodies, producing continuous ribbons of scrap. Washers and decorators add coatings and graphics, releasing overspray and particulates. Necking and seaming operations generate small amounts of trim during forming and closing. End‑making lines stamp and curl closures, including bottle caps and can ends, producing slugs and trim.

Without a dedicated aluminum scrap system, this byproduct accumulates quickly, reducing efficiency, complicating compliance, and creating housekeeping challenges.

ERS systems capture scrap at the source, consolidate flow, and move material seamlessly out of the production environment. Our pneumatic scrap conveyance solutions transport trim ribbons and slugs efficiently through enclosed ducting. Integrated scrap handling ensures clean aluminum recovery for recycling. Energy‑efficient designs lower operating costs while maintaining compliance with environmental standards.

Competing with Innoveyance, Impact Air Systems, IntegratedAIR, AT Industrial, and RGS Vacuum Systems, ERS builds complete engineered solutions tailored for aluminum can and closure production. We don’t adapt equipment from other industries — we design for the speed, precision, and compliance requirements of modern container plants.

By turning aluminum scrap into a recoverable resource, manufacturers improve margins, support sustainability commitments, and maintain safer, cleaner production environments. With ERS systems in place, high‑speed lines remain efficient, profitable, and environmentally responsible.

Engineered Recycling Systems delivers high‑efficiency dust collection systems for tissue converting, hygiene product manufacturing, and paper packaging. Our solutions ensure OSHA and NFPA compliance, clean air, and energy‑efficient dust filtration.

At Engineered Recycling Systems (ERS), we design advanced dust collection systems for tissue converting and hygiene production facilities. Airborne fibers and dust are captured directly at the source, protecting operators, stabilizing production, and ensuring compliance with OSHA and NFPA dust safety standards. Our technology integrates seamlessly into high‑speed converting lines, providing tissue dust filtration that maintains air quality and reduces fiber buildup, hygiene product dust control for diaper and personal care manufacturing, energy‑efficient dust filtration that lowers operating costs while maintaining performance, workplace safety in tissue industry through improved visibility and reduced fire risk, and tissue converting dust extraction that keeps production lines clean and compliant.

Dust is compacted into recyclable pucks, simplifying disposal and supporting clean air manufacturing practices. Trusted by leading manufacturers in tissue converting, hygiene products, corrugated board, and paper packaging, ERS systems deliver reliability and efficiency across the industry.

Clean air isn’t optional—it’s operational. Let ERS engineer your solution.

The U.S. recycling industry in 2025 is shaped by rising e‑waste volumes, volatile commodity markets, and growing sustainability mandates. Copper demand continues to surge as electrification expands across energy, automotive, and infrastructure sectors. At the same time, recyclers face pressure to deliver cleaner material streams and higher recovery rates while managing cost and labor challenges.

Engineered Recycling Systems (ERS) provides solutions designed for this environment. Our copper recovery systems maximize yield from electric motors, wire, cable, and shredder scrap, producing high‑purity copper that supports profitability even when market conditions shift. Built with mechanical precision and engineered durability, ERS technology reduces downtime and ensures recyclers can operate efficiently under demanding conditions.

By transforming discarded motors and cables into valuable resources, ERS systems contribute directly to the circular economy. This approach helps recyclers align with sustainability goals while securing consistent output in a competitive market.

Discover how ERS recycling solutions can strengthen your operation. Learn more about our full range of copper recovery systems today.

Maximize Yield from ASR Fines with ERS Retrofitting and Recovery Systems

Scrap yards across North America are unlocking new value from their automotive shredder residue (ASR), especially the fines stream that’s often landfilled or overlooked. At Engineered Recycling Systems (ERS), we design and deliver ASR fines recovery systems that isolate high-purity copper, aluminum, and non-ferrous metals from 1-inch-minus car fluff. Our technology combines calibrated airflow, magnetic and eddy current separation, and advanced filtration to achieve clean separation, high resale value, and reduced landfill volume.

ERS systems are modular, scalable, and built to integrate into existing ASR lines with minimal disruption. Whether you’re retrofitting an established flow or adding fines recovery for the first time, we tailor each system to your layout, throughput goals, and material mix. Our field teams provide diagnostics, training, and performance tuning to ensure long-term reliability and maximum yield.

ERS installations are already helping scrap yards boost recovery rates, reduce waste, and strengthen their competitive position. If you’re ready to retrofit or reinvent your ASR fines recovery process, talk to ERS today and discover what your fines stream is really worth.

ERS black mass recovery systems are engineered to separate copper, aluminum, and other metal fractions from black mass—a fine granular material derived from shredded lithium-ion batteries. These systems are designed for recyclers and processors seeking high-throughput performance, consistent recovery rates, and low impurity output.

Each system is tailored to the customer’s feedstock and operational requirements, with a focus on scalable throughput and precise separation. ERS does not offer tolling or material processing services. Instead, we provide complete engineered solutions that enable clients to operate independently with full control over their recovery process.

Black mass recovery presents unique challenges in terms of material variability, metal purity, and system integration. ERS addresses these through modular design, robust separation technology, and proven installation workflows. Our systems are already supporting battery recycling and metals recovery operations across multiple sectors.

For organizations evaluating black mass processing options, ERS offers technical consultation and system engineering to match specific material profiles and facility layouts. Our goal is to deliver reliable, high-performance recovery systems that meet the demands of modern recycling and circular materials management.

Learn more about our black mass recovery systems Black Mass Recovery Systems for Copper and Aluminum Separation