News & Projects

Innovation in Action – ERS News & Projects

ERS Industrial Project News from Engineered Recycling Systems shares real-world updates, installations, and system upgrades across metals processing, paper converting, and dust control. This page highlights customer success stories, new technologies, and behind-the-scenes insights from ERS field teams and engineering partners.

In the metals sector, ERS has recently completed turnkey installations for copper wire chopping, aluminum separation, and rare earth recovery from printed circuit boards. These projects feature advanced granulation lines, magnetic and eddy current separators, and air classification systems designed to isolate high-value fractions from complex scrap. Each system is tailored to the facility’s layout and material flow, with rapid ROI and minimal downtime.

ERS also delivers major innovations in the paper converting industry. Recent news includes dust and trim removal systems for rotary die cutters, Flexo Folder Gluers, and corrugated production lines. These installations feature the CCM® OCT Filter—a fully enclosed, low-maintenance solution that operates without compressed air or regeneration cycles. OEMs and machine builders are now integrating ERS dust control into their standard offerings.

Across industrial scrap handling, ERS continues to retrofit and upgrade non-ERS systems. From pneumatic transport lines to magnetic separation platforms, ERS engineers deliver modular solutions that improve air quality, reduce maintenance, and meet evolving compliance standards. Field service teams provide on-site diagnostics, training, and performance tuning to ensure long-term reliability.

ERS Industrial Project News is updated regularly with new case studies, system highlights, and customer feedback. Whether you're in metals, paper, or dust-intensive environments, this page offers a window into how ERS systems are solving real-world challenges and driving operational excellence.

 
24. Apr 2026
Engineered Recycling Systems LLC expands metals‑recovery capabilities for 2026, supporting recyclers with engineered systems for high‑purity copper, aluminum, and mixed‑metal processing.
Engineered Recycling Systems LLC Expands Metals‑Recovery Capabilities for 2026
by ERS
0

The metals‑recycling industry continues to strengthen in 2026 as demand for secondary aluminum and copper increases across manufacturing, construction, and energy sectors. Market research shows steady growth driven by industrial development, rising material costs, and the strategic importance of recycled metals in reducing environmental impact. As purity expectations rise and feedstocks become more complex, recyclers are investing in more advanced metal recovery systems to maintain efficiency and meet customer requirements.

Industry analysis highlights a clear shift toward flexible plant design, improved material flow, and stronger integration between shredding, granulation, and downstream separation. Facilities are modernizing to achieve higher throughput, cleaner output, and more consistent performance while adapting to regulatory pressure and long‑term sustainability goals. Recyclers are also placing greater emphasis on dust control, emissions management, and energy‑efficient operation as part of their modernization strategies, especially within non‑ferrous metal recycling.

In response to these evolving needs, Engineered Recycling Systems LLC is expanding its engineered metals‑recovery capabilities for 2026. ERS develops integrated metal recovery systems that combine liberation, air separation, density separation, and dust‑control technologies into a unified workflow tailored to each facility’s material mix and production goals. These engineered solutions support high‑purity copper recovery, efficient aluminum recovery, and reliable downstream separation for mixed‑metal streams and non‑ferrous materials.

As the metals‑recycling sector continues to advance, Engineered Recycling Systems LLC remains committed to delivering engineered systems that support cleaner operation, improved recovery rates, and long‑term operational efficiency for recyclers across North America.

Engineered Recycling Systems LLC invites readers to explore its engineered metal recovery systems.

21. Apr 2026
Engineered Recycling Systems exhibiting dust‑collection and trim‑removal solutions at Tissue World Miami 2026, highlighting clean, efficient systems for modern tissue converting operations.
ERS Exhibits at Tissue World Miami 2026
by ERS
0

Engineered Recycling Systems will be exhibiting at Tissue World Miami 2026, taking place April 22–24 at the Miami Beach Convention Center. ERS will be available at Booth D75 throughout the event to meet with tissue manufacturers and discuss engineered solutions for production efficiency and plant‑wide material handling.

ERS supports tissue converting operations with integrated systems for trim removal, dust collection, and scrap handling, designed to operate cleanly and reliably in high‑volume environments. These systems help facilities maintain stable production, reduce airborne dust, improve operator safety, and ensure consistent material flow from converting lines to collection points.

At Booth D75, ERS will highlight system design approaches that support modern tissue operations, including energy‑efficient filtration, high‑capacity trim conveying, and solutions for managing lightweight, high‑velocity waste streams. The focus is on long‑term reliability, clean operation, and seamless integration into existing production layouts.

ERS looks forward to meeting with tissue manufacturers, converters, and engineering teams during the show to discuss current challenges, upcoming projects, and opportunities to improve plant performance.

21. Apr 2026
Engineered Recycling Systems in‑house wire scrap recovery for wire manufacturers, showing clean copper and aluminum production scrap symbolizing high‑purity recycling inside manufacturing facilities
ERS Introduces In‑House Wire Scrap Recovery Solutions
by ERS
0

Engineered Recycling Systems has expanded its metals‑processing capabilities with new in house wire scrap recovery solutions designed specifically for wire and cable manufacturers. These systems support facilities that generate clean, high‑purity copper and aluminum scrap during start‑ups, changeovers, and off‑spec production runs.

The new recovery workflow allows manufacturers to process production scrap directly inside their facility, eliminating freight costs and reducing dependence on external recyclers. By keeping the material in‑house, operators maintain full control over purity, traceability, and valuation—key advantages for plants producing high‑quality copper or aluminum conductors.

ERS engineered the system to integrate cleanly into existing production environments. Each installation supports single‑stream wire scrap, stable granulation, and high‑efficiency separation, ensuring consistent purity without disrupting ongoing manufacturing. The compact footprint and low energy requirements make the solution suitable for both large‑scale operations and smaller specialty producers.

In‑house recovery also supports broader sustainability goals by reducing waste, lowering transportation impact, and enabling manufacturers to return recovered copper or aluminum directly into their internal processes. ERS provides full system design, integration, and long‑term service to ensure reliable performance across diverse production layouts.

With this new capability, ERS continues to strengthen its support for wire manufacturers seeking higher material efficiency, improved scrap management, and long‑term operational reliability.

 
20. Apr 2026
Engineered Recycling Systems ASR fines contamination with glass and rocks and how early removal improves system performance and reduces wear throughout the recycling process.
A Common ASR Fines Problem: Removing Glass and Rocks — And Why ERS Has the Answer
by ERS
0

Across the ASR processing industry, one issue continues to impact operators more than almost any other: glass and rock contamination in ASR fines. These heavy materials not only reduce recovery efficiency but also cause significant wear and tear on downstream equipment when they’re not removed early in the process.

Many facilities struggle to separate these contaminants effectively, and the problem often becomes more severe as throughput increases or material streams change. The result is higher maintenance costs, shorter component life, and reduced overall system reliability.

At Engineered Recycling Systems, we work with ASR fines processing every day, and we understand the challenges operators face when dealing with glass, rocks, and other heavy contaminants. Our ASR Fines Processing System is engineered to remove these materials as a first step, minimizing abrasion and mechanical stress throughout the rest of the process.

By addressing contamination early, facilities achieve cleaner fines, smoother operation, and longer equipment life — all while improving recovery efficiency.

If your facility is experiencing issues with glass or rock contamination in your fines stream, our team is ready to help. We can review your application, discuss your material flow, and determine the best approach for improving your fines processing performance.

Learn more about our ASR Fines Processing Systems here.

17. Apr 2026
ReMA 2026 thank‑you news update from Engineered Recycling Systems highlighting Booth 833 engagement and post‑show recap.
Thank You for Visiting Engineered Recycling Systems at ReMa 2026
by ERS
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ReMA 2026 officially concluded yesterday, and Engineered Recycling Systems would like to extend a sincere thank‑you to everyone who stopped by to speak with our team. We truly appreciate the time you spent discussing your projects, challenges, and goals with us throughout the event.

This year’s show brought together recyclers, processors, system operators, and industry partners from across the country. The conversations we had were insightful, productive, and a strong reflection of the industry’s continued focus on innovation, efficiency, and engineered solutions.

Throughout the event, our team highlighted ERS technologies designed for high‑purity recovery, efficient material handling, and long‑term operational reliability. We value every connection made at the show and look forward to continuing the discussions that began in Las Vegas.

To learn more about the engineered recycling solutions we provide, visit our Copper Wire & Cable Recovery Systems page.

Thank you again for making ReMa 2026 a successful and memorable event. We look forward to seeing you at ReMa 2027.

 
13. Apr 2026
Engineered Recycling Systems (ERS) presenting high‑purity recovery and material‑liberation technologies at ReMa 2026, featuring the Robi 71 and Turbo Mill 625/4 on display at Booth 833
ERS at ReMA 2026 Las Vegas | Engineered Recycling Systems
by ERS
0

Engineered Recycling Systems will participate in ReMA 2026 at the Mandalay Bay Resort in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Attendees are invited to visit Booth 833 to meet the ERS engineering team and review system layouts, integration paths, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from its engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These machines are on display only and demonstrate the type of compact, efficient, and high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

ERS will also highlight several key industry topics shaping recovery operations in 2026. The first is high‑purity copper recovery, where growing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will outline system designs that support consistent purity and improved downstream performance. Another focus is efficient material liberation, which has become essential as feedstocks grow more complex. ERS will present refining and densimetric strategies that reduce contamination and improve separation efficiency. In addition, ERS will discuss compact, scalable system layouts, supporting facilities that need higher throughput without expanding their footprint. Finally, the team will address workflow reliability and maintenance efficiency, emphasizing engineered approaches that reduce wear, simplify service, and support long‑term uptime.

ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Visit ERS at Booth 833 during ReMA 2026 to explore high‑purity recovery workflows and engineered separation systems designed for modern recycling operations.

09. Apr 2026
Engineered Recycling Systems LLC engineered e-waste metal extraction technology showing electronic scrap entering an industrial shredder for controlled size reduction and downstream metal recovery, symbolizing the company’s integrated approach to copper,
Engineered Recycling Systems Advances E‑Waste Metal Extraction Technology
by ERS
0

Growing global demand for recovered metals has increased the need for reliable and scalable e‑waste metal extraction technology. Modern electronics contain complex material structures, finer particle sizes, and higher contamination levels, making engineered separation systems essential for achieving consistent purity and throughput. Engineered Recycling Systems develops complete downstream solutions that address these challenges through controlled airflow, precision separation, and stable conveying performance across mixed electronic scrap streams.

Engineered Recycling Systems designs copper wire and cable recovery systems that form the foundation of efficient e‑waste metal extraction, converting insulated wire, automotive harnesses, communication cable, and mixed electronic scrap into clean copper and aluminum fractions. Through engineered granulation, air‑table separation, and fines recovery, Engineered Recycling Systems helps recyclers achieve high‑purity output that meets today’s commodity specifications while maintaining reliable, continuous operation.

For facilities processing shredded electronics, Engineered Recycling Systems integrates fines processing, dust collection, and metal separation into a unified engineered flow. This approach supports the recovery of copper, aluminum, and other valuable metals from small particle streams that are often lost in traditional systems. Controlled airflow, optimized separation zones, and engineered filtration ensure stable performance even with variable feedstock and fluctuating material densities.

Engineered Recycling Systems also designs centralized systems that combine dust, light fraction, metal fines, and nonmetallic residue into a single managed waste stream, reducing floor clutter and improving plant safety. These engineered solutions support continuous operation, cleaner work environments, and improved downstream metal recovery across high‑volume e‑waste processing lines.

With rising demand for recycled metals driven by electrification, EV infrastructure, and global sustainability goals, recyclers require dependable e‑waste metal extraction technology that scales with market needs. Engineered Recycling Systems works directly with facilities to size systems, optimize airflow, and configure separation stages that maximize yield, minimize loss, and support long‑term operational reliability.

Engineered Recycling Systems remains committed to advancing engineered solutions for e‑waste metal extraction, delivering systems that support high‑purity recovery, efficient operation, and the evolving requirements of modern electronics recycling environments.

09. Apr 2026
Engineered Recycling Systems LLC presenting engineered trim, matrix, dust and scrap removal technologies for high‑speed tissue converting operations at Tissue World Miami 2026, highlighting stable conveying performance, clean production environments and c
ERS to Exhibit at Tissue World Miami 2026
by ERS
0

ERS will participate in Tissue World Miami 2026, presenting engineered solutions for trim removal, matrix removal, dust collection, and scrap handling across modern tissue converting operations. As production speeds increase and material structures become more complex, clean and stable waste extraction has become essential for maintaining uptime, product quality, and workplace safety.

ERS will showcase engineered system designs that support high‑speed folders, rewinders, embossers, slitters, and packaging lines, ensuring consistent conveying performance and clean production environments. ERS trim and matrix removal systems deliver stable vacuum performance, continuous extraction, and reliable conveying at today’s high line speeds, helping prevent breaks, winding issues, and waste‑related interruptions.

ERS dust‑collection systems capture airborne fibers and fine particulate common in tissue production, supporting cleaner work areas and reducing fire‑risk through controlled airflow and efficient filtration. For multi‑line facilities, ERS also engineers centralized waste‑handling systems that combine trim, matrix, dust, and scrap into a single managed waste stream, reducing floor clutter and simplifying maintenance.

At Tissue World Miami, ERS engineers will be available to discuss system sizing, airflow management, duct routing, filtration performance, and best practices for maintaining stable conveying conditions. Attendees can explore engineered solutions that support reduced downtime, improved product quality, and enhanced workplace safety across tissue converting environments.

ERS remains committed to advancing waste‑extraction technologies that meet the evolving demands of the tissue industry through engineering innovation, robust system design, and deep expertise in high‑speed converting operations.

07. Apr 2026
ERS engineered systems for copper wire separation, densimetric refining, and material recovery at ReMA 2026
ERS Highlights High‑Purity Recovery Workflows at ReMA 2026
by ERS
0

Engineered Recycling Systems will participate in ReMA 2026 at the Mandalay Bay Resort in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Attendees are invited to visit Booth 833 to meet the ERS engineering team and review system layouts, integration paths, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from its engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These systems demonstrate the type of compact, efficient, high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

Beyond the equipment on display, ERS will highlight several key industry topics shaping recovery operations in 2026:

High‑Purity Copper Recovery Growing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will outline system designs that support consistent purity and improved downstream performance.

Efficient Material Liberation As feedstocks become more complex, clean liberation is essential for maximizing recovery rates. ERS will present refining and densimetric strategies that reduce contamination and improve separation efficiency.

Compact, Scalable System Layouts Many facilities are seeking higher throughput without expanding their footprint. ERS will showcase modular system configurations that support growth while maintaining operational stability.

Workflow Reliability and Maintenance Efficiency With rising labor and operating costs, recyclers are prioritizing systems that deliver predictable performance with minimal intervention. ERS will discuss engineered approaches that reduce wear, simplify maintenance, and support long‑term uptime.

ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Visit ERS at Booth 833 during ReMA 2026 to explore high‑purity recovery workflows and engineered separation systems designed for modern recycling operations.

 
02. Apr 2026
Engineered Recycling Systems LLC backend system for corrugated and cardboard trim and dust handling with CCM filtration, baler integration, dust briquetting, and front‑end shredding.
ERS Installs Dust Collection System for New Corrugated Box Plant in Canada
by ERS
0

Engineered Recycling Systems LLC has completed the installation of a dust collection system for a new corrugated box plant in Canada. The project required careful planning and on‑site coordination due to the facility’s low ceiling height, which limited available space for duct routing, filtration equipment, and material‑handling components.

Our crew worked on site to install the complete system, which includes CCM filtration, trim separation, baler integration, dust briquetting, and front‑end shredding. The system captures dust from the corrugated converting equipment while also separating corrugated and cardboard trim for baling. Fine dust collected by the filtration system is compacted into briquettes, reducing disposal volume and improving material handling.

Despite the tight overhead clearance and the accelerated construction schedule, the ERS team ensured that all equipment was set, aligned, and commissioned without delaying the plant’s startup. The dust collection system now supports the entire corrugated operation by maintaining clean airflow, stable conveying, and reliable dust capture.

This installation highlights ERS’s ability to adapt engineered systems to challenging site conditions while keeping customer timelines on track. The new corrugated box plant now operates with a compact, efficient, and fully integrated dust collection system designed for continuous‑duty performance.

ERS continues to support corrugated manufacturers with engineered dust collection and trim handling systems built for reliability, efficiency, and seamless integration into modern production environments.

31. Mar 2026
Engineered Recycling Systems matrix trim collection system guiding white matrix trim strips over a black roller into a white extraction system for pneumatic trim removal in label and packaging recycling operations.
ERS Matrix Waste Extraction and Trim Handling Systems for High‑Speed Converting Lines
by ERS
0

Engineered Recycling Systems LLC provides engineered matrix waste extraction systems and matrix trim handling solutions for high‑speed label, packaging, and converting lines. These systems use air waste extraction systems and pneumatic conveying systems to remove lightweight matrix strips and edge trim, helping maintain stable production and reduce manual intervention.

ERS designs integrated trim removal systems that combine airborne waste capture, lightweight material handling, and industrial waste conveying into a unified, durable installation. Engineered airflow paths ensure consistent pickup of matrix waste at high line speeds, while separation and discharge equipment manage material reliably for downstream handling or recycling.

Manufacturers rely on Engineered Recycling Systems LLC for matrix trim handling, air waste extraction systems, and pneumatic conveying systems that support clean, efficient, and continuous operation. With a focus on engineered airflow, reliable conveying performance, and long‑term durability, ERS systems deliver consistent results across demanding converting and packaging applications.

To see how engineered matrix waste extraction and trim handling solutions support your production environment, continue exploring our system pages for detailed capabilities and application examples.

31. Mar 2026
Engineered Recycling Systems LLC processes real‑world wire, cable, and metal scrap materials for high‑purity recovery.
ERS Wire, Cable, and Industrial Scrap Recycling Systems for Manufacturing and Processing Plants
by ERS
0

Engineered Recycling Systems LLC provides complete wire recycling systems, cable recycling systems, and industrial scrap recycling solutions engineered for high‑purity material recovery. Our systems integrate industrial size reduction, material liberation, and multi‑stage separation to process copper, aluminum, and mixed industrial scrap with consistent throughput and clean output fractions.

ERS designs recycling lines that combine shredding, granulation, air separation, and density separation into a unified, durable system built for continuous industrial duty. Each installation is engineered to match the customer’s material stream, throughput requirements, and plant layout. With high‑efficiency granulation and separation systems, ERS supports recyclers and manufacturers seeking reliable, long‑term performance.

Facilities rely on Engineered Recycling Systems LLC for copper wire recovery, aluminum scrap processing, and industrial scrap handling that deliver stable operation and high‑purity results. Whether upgrading an existing line or designing a new processing system, ERS provides engineered solutions that support modern recycling environments.

For more insight into our engineered recycling capabilities, explore our system pages to see how ERS supports high‑purity material recovery across multiple industries.

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

Copyright 2026. All Rights Reserved.
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