Across North America, recyclers are expanding their capabilities for ACSR (Aluminum Conductor Steel Reinforced) wire processing as utilities continue large‑scale grid modernization and decommissioning projects. The global ACSR market is projected to grow steadily through 2026, driven by infrastructure upgrades and increased conductor replacement activity. As older transmission lines are removed, recyclers are receiving higher volumes of ACSR cable containing valuable aluminum and recoverable steel.

At the same time, the recycling sector is responding to stronger commodity pricing. In early 2026, ACSR wire scrap values in the U.S. averaged 0.42 USD/lb, with highs reaching 0.59 USD/lb, reinforcing the importance of efficient metal recovery systems. This combination of rising material flow and favorable pricing is pushing recyclers to invest in systems that deliver consistent throughput, clean separation, and long‑term operational stability.

Engineered Recycling Systems supports this industry shift with fully engineered ACSR wire recycling systems designed for continuous‑duty performance. ERS systems integrate primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a controlled, balanced material flow. Precision magnetic separation ensures reliable steel removal, while automated controls maintain steady production even under demanding load conditions.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational durability required for high‑volume production. As utilities accelerate conductor replacement and recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

Companies planning to expand their ACSR processing capabilities can rely on ERS to design a solution that meets demanding throughput expectations while maintaining the highest standards of metal recovery.

Engineered Recycling Systems continues to advance shredder wire recycling with engineered solutions that support higher metal purity, cleaner processing environments, and more efficient system layouts. As recyclers face rising demand for high‑value copper and aluminum fractions, ERS systems provide the technology needed to stay competitive.

Across the industry, recyclers are shifting toward high‑purity metal separation, driven by tighter resale specifications and the growing value of clean copper and aluminum. ERS systems address this trend with precision separation technology that isolates copper, aluminum, and ferrous materials with consistent accuracy. The combination of optimized shredding, controlled granulation, and engineered separation tables supports higher recovery rates and improved downstream quality.

Another major trend is the move toward dry separation technology, which reduces water usage, lowers maintenance, and improves fines handling. ERS integrates dry separation tables, magnets, and pneumatic transport systems to create a streamlined, water‑free workflow that delivers refined, high‑value fractions.

Recyclers are also prioritizing integrated dust collection to maintain cleaner facilities, protect workers, and improve system uptime. ERS designs complete dust control solutions that pair with shredders, mills, and separation equipment to create a stable, clean processing environment. This aligns with the industry‑wide push for safer, more sustainable operations.

Finally, recyclers are demanding customizable system designs that adapt to mixed material streams and evolving market conditions. ERS delivers modular, engineered layouts that combine shredders, mills, conveyors, magnets, and dust collection into turnkey systems tailored to each facility’s needs.

With engineered separation, dry processing, and integrated dust control, ERS helps recyclers achieve cleaner fractions, higher yields, and more profitable shredder wire and cable recovery.

Engineered Recycling Systems will exhibit a mini version of our CCM® Filter system at Tissue World Miami 2026, giving attendees a close look at the engineered filtration technology used in modern tissue converting and paper‑processing operations. Visitors can find ERS at Exhibit D75 / Booth 75.

The CCM® Filter is designed for efficient dust collection, stable airflow, and clean, continuous operation in demanding production environments. Its modular layout, low maintenance requirements, and high separation efficiency make it a strong fit for tissue converting lines seeking improved reliability and cleaner working conditions.

By bringing a mini CCM® Filter to Tissue World, ERS provides a compact, accessible way for attendees to understand system design, airflow paths, and the engineered features that support consistent performance. The display highlights the same principles used in full‑scale CCM® and OCT filter installations, including controlled material handling and high‑efficiency filtration.

ERS engineers will be available throughout the event to discuss system sizing, integration options, and application‑specific layouts for tissue converting, paper processing, and related industries. Attendees are invited to visit Exhibit D75 / Booth 75 to review the mini CCM® Filter and learn how ERS filtration solutions support cleaner production, reduced downtime, and long‑term operational stability.

Engineered Recycling Systems will display the Robi 71 and the Turbo Mill 625/4 at ReMA 2026 in Las Vegas, showcasing two engineered technologies designed for efficient, high‑purity material processing. Visitors can see both systems on display at Booth 833.

The Robi 71 is a dry vibrating densimetric separator engineered to continuously separate materials of equal particle size but different specific weight. Its stable performance, compact footprint, and high‑purity output make it a strong addition to modern recycling lines.

ERS will also present the Turbo Mill 625/4, a refining mill that reduces material through impacts, friction, and vortices to achieve clean liberation with low wear and consistent output. This system is ideal for improving downstream separation quality and maximizing recovery rates.

Together, these technologies demonstrate a compact, efficient workflow that supports cleaner fractions, higher yields, and more reliable throughput across a wide range of recycling applications.

Attendees visiting Booth 833 at ReMA 2026 can view both systems and speak with the ERS team about integration options, system layouts, and engineered solutions tailored to their specific material streams.

Turn scrap into profit and shrink your environmental footprint. Engineered Recycling Systems (ERS) delivers advanced copper recovery systems that help manufacturers reclaim high-purity copper from cable, electronics, and machining waste. By combining robust shredding, precision separation, and industry-grade dust control, ERS maximizes material yield while improving workplace safety and regulatory compliance.

Whether you operate a small fabrication shop or a large recycling facility, the right configuration can significantly cut raw material costs and disposal fees. Practical measures—like pre-sorting feedstock, tuning separators to material types, and maintaining equipment on a regular schedule—can increase recovery rates and reduce downtime. ERS recycling technology also supports sustainable copper reclamation, enabling companies to meet circular-economy goals and respond to rising demand for responsibly sourced metals.

Explore how modular systems and targeted process adjustments can transform your scrap stream into a reliable revenue source. From faster throughput to improved product purity, advanced recovery systems deliver measurable ROI and long-term resilience for manufacturers and recyclers alike.

👉 Contact ERS today to schedule a free materials assessment and start reclaiming more copper from your scrap stream.

Modern tissue and towel converting lines generate significantly higher dust loads as speeds increase and fiber structures become lighter and more absorbent. Processes such as embossing, slitting, folding, and TAD‑style production release fine particulate that quickly destabilizes older systems and reduces overall process reliability.

Engineered Recycling Systems supports these facilities with engineered tissue dust collection solutions designed for continuous, high‑volume operation. Stable airflow, consistent capture efficiency, and reliable conveying performance are maintained across multiple machines, even under demanding production conditions. The CCM® OCT Filter provides high‑efficiency separation, reduced maintenance, and clean, compliant air quality for tissue, towel, and hygiene converting environments.

ERS systems also integrate trim, matrix, and dust into a centralized waste stream, improving housekeeping, reducing fire‑risk, and supporting long‑term operational stability.

Clean production, safe operation, and reliable airflow remain essential for modern tissue converting. ERS delivers engineered systems built for these requirements.

Contact our engineering team to discuss your tissue dust collection project.

Engineered Recycling Systems, LLC provides engineered industrial dust collection systems that support clean, safe, and reliable production environments across converting, packaging, and material‑processing operations. As manufacturers increase line speeds and handle more diverse substrates, the need for stable airflow, controlled filtration, and dependable dust removal has become essential for both product quality and worker safety. ERS systems are designed to maintain consistent performance under continuous operation, delivering reliable dust filtration, controlled air handling, and long‑term mechanical durability.

Current industry requirements show a growing emphasis on integrated solutions that manage both airborne dust and production waste. Engineered Recycling Systems, LLC supports this need with system designs that combine dust collection, trim removal, and matrix extraction into a unified engineered layout. This approach ensures stable conveying performance, reduced housekeeping demands, and improved uptime across converting lines. Customers can evaluate system performance through ERS engineering support, where airflow requirements, filtration strategies, and waste‑handling configurations are reviewed to match specific production conditions.

Engineered Recycling Systems, LLC continues to deliver dust collection solutions built on long‑standing engineering experience, providing clean production environments and dependable system performance for industrial operations.

Engineered Recycling Systems, LLC has supported the recycling industry with engineered copper wire and cable recovery systems since its earliest projects. The continued rise in electrification and infrastructure modernization has increased the importance of stable, high‑purity copper output, and ERS systems are designed to maintain consistent performance even with mixed insulated wire and cable streams. Controlled material preparation, reliable granulation, and precise density separation ensure that purity levels remain stable under industrial operating conditions.

Market developments show a growing emphasis on fine copper recovery and energy‑efficient processing. Engineered Recycling Systems, LLC addresses these expectations with system layouts built for throughput stability, reduced wear, and long service life. Customers can validate performance at the ERS test facility, where real material streams are processed under production‑level conditions to confirm recovery rates, purity, and operational efficiency.

Engineered Recycling Systems, LLC continues to provide copper recovery solutions built on long‑standing engineering experience and dependable industrial performance.

Learn how Engineered Recycling Systems, LLC can support your copper recovery performance and discuss your project with our engineering team today.

High‑value metals recovery has become essential for operations handling electronic scrap, wire and cable, and end‑of‑life components. Whether the goal is to reclaim copper, aluminum, or precious metals such as gold, silver, and platinum, processors need systems that deliver consistent liberation, clean separation, and reliable throughput. ERS designs engineered metals recycling systems that support a wide range of material streams, from wire and cable to electronic scrap and mixed metal fractions. Each system integrates shredding, granulation, air separation, and density‑based sorting to help customers achieve the purity levels required for profitable downstream refining.

For companies evaluating recovery processes or entering metals recycling for the first time, the ERS Test Facility provides a hands‑on environment where customers can run their own materials under real operating conditions. This allows processors to validate recovery rates, compare different processing setups, understand system performance before investing, and refine material flow based on real data. Customers gain clarity and confidence by testing with their own feedstock, reducing risk and ensuring the system they choose aligns with their production goals.

The ERS Test Facility supports copper wire and cable recovery, e‑scrap processing, fines separation, and mixed‑metal applications. Every test session helps customers see how engineered systems perform with their specific materials, giving them a direct understanding of throughput, purity, and overall efficiency. ERS continues to support metals recyclers with durable, efficient, and precisely engineered solutions backed by the ability to test, refine, and validate results before installation.

Schedule a material test and see how ERS systems perform with your own feedstock.

Paper converting plants across North America are experiencing rapid changes as production speeds increase, material types diversify, and customers demand cleaner, more efficient operations. These facilities rely heavily on stable trim removal, matrix extraction, and industrial dust collection to keep lines running without interruption. As converting lines become faster and more automated, the need for reliable waste handling and clean air management has become one of the most critical performance factors in the industry.

Modern converting operations generate continuous edge trim, matrix waste, slitter dust, and airborne fiber the moment a master roll enters the line. Without a dependable system to capture and transport this material, production quality suffers, downtime increases, and operators face unnecessary safety and housekeeping challenges. Engineered Recycling Systems supports these high‑speed environments with engineered trim and matrix removal systems designed to maintain consistent airflow, prevent buildup, and ensure clean, controlled waste conveyance throughout the converting hall.

At the same time, converting plants are placing greater emphasis on industrial dust collection to meet updated environmental expectations and internal air‑quality standards. ERS dust collection systems integrate high‑efficiency filtration, balanced airflow control, and durable construction to support continuous‑duty operation. This combination of clean air handling and stable trim extraction creates a safer, more efficient production environment while reducing maintenance demands and supporting long‑term operational stability.

Every ERS system is engineered around the converter’s specific layout, material characteristics, and throughput goals. Whether upgrading an existing line or designing a new converting hall, ERS delivers solutions that support higher productivity, cleaner operation, and reliable waste handling. As the paper converting industry continues to modernize, ERS remains committed to providing the engineered systems required to meet today’s performance and environmental standards.

If your converting facility is planning upgrades to its trim removal, matrix extraction, or dust collection capabilities, the ERS engineering team is ready to design a system that supports your production goals. Contact us to discuss your project.

Recycling companies across North America are expanding their capabilities for ACSR wire processing, with many operations now targeting monthly volumes approaching one million pounds and beyond. This shift toward higher throughput requires systems that deliver stable performance, clean material separation, and true industrial durability. Engineered Recycling Systems continues to support this growth with fully engineered ACSR wire recycling systems designed for continuous‑duty operation.

ERS systems combine primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a consistent, controlled material flow. Powerful magnetic separation ensures precise steel removal, while automated controls maintain steady throughput even under demanding production conditions. The result is a clean aluminum fraction, reliable steel recovery, and a system built for 24/7 industrial performance.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational stability required for high‑volume production. As more recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

If your facility is preparing to expand its ACSR processing capabilities, our engineering team is ready to design a system that meets your production goals. Contact ERS today to discuss your project.

Label printing and narrow‑web converting rely on stable, continuous waste extraction to keep presses running at full speed. As materials become more complex and production speeds increase, reliable trim, matrix, and dust removal has become essential for maintaining efficiency. Engineered Recycling Systems now offers expanded solutions designed specifically for label printers, film and foil converters, and paper‑based production lines.

ERS systems provide continuous extraction of matrix waste, edge trim, die‑cut material, and airborne dust. Engineered ducting, high‑efficiency fans, and industrial‑grade filtration ensure consistent airflow and prevent clogs, jams, and dust buildup around the press. Even adhesive‑backed and laminated materials are conveyed reliably, allowing presses to operate without interruption.

A key advantage of the ERS approach is the integration of dust control with scrap removal. High‑capacity CCM filtration captures fine particles at the source, protecting equipment, improving cleanliness, and reducing maintenance. For facilities with multiple presses, ERS also designs centralized systems that collect waste from all lines and deliver it to a single discharge point, improving floor organization and reducing manual handling.

With durable components and engineered airflow management, ERS systems deliver long‑term reliability and stable performance. Converters benefit from cleaner operation, higher machine speeds, and a more efficient production environment.

To learn more about ERS trim, matrix, and dust removal solutions for label and converting lines, contact our team today.