Engineered Recycling Systems LLC has completed the installation of a dust collection system for a new corrugated box plant in Canada. The project required careful planning and on‑site coordination due to the facility’s low ceiling height, which limited available space for duct routing, filtration equipment, and material‑handling components.

Our crew worked on site to install the complete system, which includes CCM filtration, trim separation, baler integration, dust briquetting, and front‑end shredding. The system captures dust from the corrugated converting equipment while also separating corrugated and cardboard trim for baling. Fine dust collected by the filtration system is compacted into briquettes, reducing disposal volume and improving material handling.

Despite the tight overhead clearance and the accelerated construction schedule, the ERS team ensured that all equipment was set, aligned, and commissioned without delaying the plant’s startup. The dust collection system now supports the entire corrugated operation by maintaining clean airflow, stable conveying, and reliable dust capture.

This installation highlights ERS’s ability to adapt engineered systems to challenging site conditions while keeping customer timelines on track. The new corrugated box plant now operates with a compact, efficient, and fully integrated dust collection system designed for continuous‑duty performance.

ERS continues to support corrugated manufacturers with engineered dust collection and trim handling systems built for reliability, efficiency, and seamless integration into modern production environments.

Engineered Recycling Systems LLC provides engineered matrix waste extraction systems and matrix trim handling solutions for high‑speed label, packaging, and converting lines. These systems use air waste extraction systems and pneumatic conveying systems to remove lightweight matrix strips and edge trim, helping maintain stable production and reduce manual intervention.

ERS designs integrated trim removal systems that combine airborne waste capture, lightweight material handling, and industrial waste conveying into a unified, durable installation. Engineered airflow paths ensure consistent pickup of matrix waste at high line speeds, while separation and discharge equipment manage material reliably for downstream handling or recycling.

Manufacturers rely on Engineered Recycling Systems LLC for matrix trim handling, air waste extraction systems, and pneumatic conveying systems that support clean, efficient, and continuous operation. With a focus on engineered airflow, reliable conveying performance, and long‑term durability, ERS systems deliver consistent results across demanding converting and packaging applications.

To see how engineered matrix waste extraction and trim handling solutions support your production environment, continue exploring our system pages for detailed capabilities and application examples.

Engineered Recycling Systems LLC provides complete wire recycling systems, cable recycling systems, and industrial scrap recycling solutions engineered for high‑purity material recovery. Our systems integrate industrial size reduction, material liberation, and multi‑stage separation to process copper, aluminum, and mixed industrial scrap with consistent throughput and clean output fractions.

ERS designs recycling lines that combine shredding, granulation, air separation, and density separation into a unified, durable system built for continuous industrial duty. Each installation is engineered to match the customer’s material stream, throughput requirements, and plant layout. With high‑efficiency granulation and separation systems, ERS supports recyclers and manufacturers seeking reliable, long‑term performance.

Facilities rely on Engineered Recycling Systems LLC for copper wire recovery, aluminum scrap processing, and industrial scrap handling that deliver stable operation and high‑purity results. Whether upgrading an existing line or designing a new processing system, ERS provides engineered solutions that support modern recycling environments.

For more insight into our engineered recycling capabilities, explore our system pages to see how ERS supports high‑purity material recovery across multiple industries.

Engineered Recycling Systems LLC provides complete industrial trim, dust, and scrap collection systems for paper, tissue, film, and converting operations. Our engineered solutions focus on clean capture, stable airflow, and reliable waste handling to support consistent production speeds and reduce manual cleanup.

ERS systems integrate trim pickup, scrap conveying, dust filtration, and airflow management into a unified, durable solution built for continuous industrial duty. Each installation is engineered to match the customer’s process, line layout, and material requirements. With custom ducting, high‑efficiency separation, and industrial‑grade filtration, ERS helps facilities maintain clean operating conditions and long‑term system performance.

Manufacturers rely on Engineered Recycling Systems LLC for waste‑handling systems that improve air quality, reduce downtime, and support modern converting environments. Whether upgrading an existing system or designing a new production line, ERS delivers engineered reliability for trim removal, dust collection, and scrap handling across a wide range of materials and applications.

To explore how these engineered solutions support your production goals, continue browsing our system pages for detailed capabilities and project examples.

Many production facilities continue to operate legacy baghouses, wet scrubbers, and filtration units that are no longer supported by their original manufacturers. As these systems age, plants face increasing challenges with replacement parts, declining performance, and rising maintenance demands.

Engineered Recycling Systems (ERS) provides complete engineered replacement solutions for these older filtration systems. Our advanced filtration technology is designed to deliver higher efficiency, improved airflow stability, and long‑term reliability — all while integrating seamlessly into existing plant layouts.

ERS supports facilities operating legacy equipment by offering:

full system replacements for outdated baghouses and wet scrubbers

modern engineered filtration units designed for higher performance and easier maintenance

drop‑in compatible solutions that match existing footprints and airflow requirements

custom upgrades that improve dust capture, reduce downtime, and enhance compliance

long‑term service and technical support for ongoing operational stability

Our advanced filtration systems are built to meet today’s production demands, providing a clear upgrade path for facilities relying on equipment no longer backed by the original manufacturer. Whether a plant needs a direct replacement, a redesigned filtration solution, or a complete modernization, ERS delivers engineered systems that restore performance and extend the life of the entire dust collection process.

Engineered Recycling Systems — advanced filtration solutions for modern production environments.

Fine paper fibers and dust are an inevitable byproduct of tissue converting, but they don’t have to dictate production speed or safety. A well-designed tissue dust collection system changes the daily reality on the shop floor: fewer line stops, less manual cleaning, and a lower risk of equipment or product contamination. The ERS CCM® OCT Filter was engineered to tackle the unique particle profile of tissue operations, pairing targeted source capture with filter media that minimizes maintenance intervals while keeping suction steady across multiple pick-up points.

When Engineered Recycling Systems installed a high-performance collector with the CCM® OCT Filter, the visible results were immediate—cleaner conveyors, faster changeovers, and a maintenance schedule that could be planned instead of reactive. For operations managers, that translates to measurable gains in uptime and a safer work environment without major rework to existing layouts.

Whether you’re planning a new line or retrofitting an older facility, a practical approach focused on capture design, accessible servicing, and ongoing monitoring will get the best return. Real improvements come from combining the right hardware with smart processes and operator training. 👉 Contact ERS today to discuss a tailored dust collection plan that reduces downtime, improves air quality, and keeps your converting line running at peak efficiency.

Dust is one of the hidden drains on productivity in tissue manufacturing: it clogs sensors, soils product, and forces extra cleaning and downtime. A purpose-built solution focused on capture-at-source changes that equation. Engineered Recycling Systems (ERS) recently deployed a high-performance dust collection system using the ERS CCM® OCT Filter to tackle the toughest dust challenges on a converting line, and the results are practical and measurable.

The system removes fine paper dust directly from key process points, stabilizes airflow to prevent surges, and reduces the need for manual cleanup. For plant managers, that means fewer unplanned stops, longer equipment life, and improved operator safety. ERS integrates the system into existing layouts with minimal disruption and provides a clear maintenance plan so gains are sustained.

If you’re evaluating upgrades, focus on solutions that deliver fast payback through lower labor costs and higher run-time. The ERS CCM® OCT Filter delivers both—modular, reliable, and engineered for tissue manufacturing dust control.

👉 Contact ERS today to schedule a site assessment and discover how a targeted tissue dust collection system can reduce downtime and improve safety at your plant.

ERS will participate in Tissue World Miami 2026, presenting engineered solutions for trim, matrix, dust, and scrap removal across modern tissue converting operations. As production speeds increase and material structures become more complex, clean and stable waste extraction has become essential for maintaining uptime, product quality, and workplace safety. ERS will showcase system designs that support high‑speed folders, rewinders, embossers, slitters, and packaging lines, ensuring consistent conveying and clean production environments.

ERS trim and matrix removal systems are engineered for stable vacuum performance, continuous extraction, and reliable conveying at today’s high line speeds. These systems handle edge trim, die‑cut matrix, and production scrap generated across tissue converting equipment, helping prevent breaks, winding issues, and waste‑related interruptions. ERS dust collection solutions capture airborne fibers and fine particulate common in tissue production, supporting cleaner work areas and reducing fire‑risk through controlled airflow and efficient filtration.

For facilities operating multiple lines, ERS designs centralized waste handling systems that combine trim, matrix, dust, and scrap into a single engineered waste stream. This approach reduces floor clutter, simplifies maintenance, and supports continuous production with outside‑building waste collection options. ERS systems are built for long‑term reliability and clean operation, integrating seamlessly with existing converting equipment and adapting to the specific requirements of each facility.

At Tissue World Miami, ERS engineers will be available to discuss system sizing, airflow management, duct routing, filtration performance, and best practices for maintaining stable conveying conditions. Attendees can review engineered solutions that support reduced downtime, improved product quality, and enhanced workplace safety across tissue converting environments.

ERS remains committed to developing waste extraction technologies that meet the evolving demands of the tissue industry through engineering innovation, robust system design, and a deep understanding of high‑speed converting operations.

Engineered Recycling Systems will participate in ReMA 2026 in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Visitors can meet the ERS team at Booth 833 to review system layouts, integration options, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from our engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These systems demonstrate the type of compact, efficient, high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

Beyond the equipment on display, ERS will focus on several key industry topics shaping recovery operations in 2026:

• High‑Purity Copper Recovery: Increasing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will discuss system designs that support consistent purity and improved downstream performance.

• Efficient Material Liberation: As feedstocks become more complex, clean liberation is essential for maximizing recovery rates. ERS will highlight refining and densimetric strategies that reduce contamination and improve separation efficiency.

• Compact, Scalable System Layouts: Many facilities are seeking higher throughput without expanding their footprint. ERS will present modular system configurations that support growth while maintaining operational stability.

• Workflow Reliability and Maintenance Efficiency: With rising labor and operating costs, recyclers are prioritizing systems that deliver predictable performance with minimal intervention. ERS will outline engineered approaches that reduce wear, simplify maintenance, and support long‑term uptime.

Attendees are invited to visit Booth 833 to review the Robi 71, the Turbo Mill 625/4, and the engineered recovery workflows ERS designs for copper wire, cable, and mixed‑material streams. ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Learn more about ERS copper wire and cable recovery systems.

Across North America, recyclers are expanding their capabilities for ACSR (Aluminum Conductor Steel Reinforced) wire processing as utilities continue large‑scale grid modernization and decommissioning projects. The global ACSR market is projected to grow steadily through 2026, driven by infrastructure upgrades and increased conductor replacement activity. As older transmission lines are removed, recyclers are receiving higher volumes of ACSR cable containing valuable aluminum and recoverable steel.

At the same time, the recycling sector is responding to stronger commodity pricing. In early 2026, ACSR wire scrap values in the U.S. averaged 0.42 USD/lb, with highs reaching 0.59 USD/lb, reinforcing the importance of efficient metal recovery systems. This combination of rising material flow and favorable pricing is pushing recyclers to invest in systems that deliver consistent throughput, clean separation, and long‑term operational stability.

Engineered Recycling Systems supports this industry shift with fully engineered ACSR wire recycling systems designed for continuous‑duty performance. ERS systems integrate primary and secondary shredding, high‑efficiency granulation, and advanced air separation to create a controlled, balanced material flow. Precision magnetic separation ensures reliable steel removal, while automated controls maintain steady production even under demanding load conditions.

Every ERS installation is engineered around the customer’s material stream, volume targets, and facility layout. This ensures that each ACSR recycling system delivers the exact purity levels, output consistency, and operational durability required for high‑volume production. As utilities accelerate conductor replacement and recyclers scale their ACSR operations, ERS continues to provide the technical expertise and long‑term support needed to keep these lines running efficiently.

Companies planning to expand their ACSR processing capabilities can rely on ERS to design a solution that meets demanding throughput expectations while maintaining the highest standards of metal recovery.

Engineered Recycling Systems continues to advance shredder wire recycling with engineered solutions that support higher metal purity, cleaner processing environments, and more efficient system layouts. As recyclers face rising demand for high‑value copper and aluminum fractions, ERS systems provide the technology needed to stay competitive.

Across the industry, recyclers are shifting toward high‑purity metal separation, driven by tighter resale specifications and the growing value of clean copper and aluminum. ERS systems address this trend with precision separation technology that isolates copper, aluminum, and ferrous materials with consistent accuracy. The combination of optimized shredding, controlled granulation, and engineered separation tables supports higher recovery rates and improved downstream quality.

Another major trend is the move toward dry separation technology, which reduces water usage, lowers maintenance, and improves fines handling. ERS integrates dry separation tables, magnets, and pneumatic transport systems to create a streamlined, water‑free workflow that delivers refined, high‑value fractions.

Recyclers are also prioritizing integrated dust collection to maintain cleaner facilities, protect workers, and improve system uptime. ERS designs complete dust control solutions that pair with shredders, mills, and separation equipment to create a stable, clean processing environment. This aligns with the industry‑wide push for safer, more sustainable operations.

Finally, recyclers are demanding customizable system designs that adapt to mixed material streams and evolving market conditions. ERS delivers modular, engineered layouts that combine shredders, mills, conveyors, magnets, and dust collection into turnkey systems tailored to each facility’s needs.

With engineered separation, dry processing, and integrated dust control, ERS helps recyclers achieve cleaner fractions, higher yields, and more profitable shredder wire and cable recovery.

Engineered Recycling Systems will exhibit a mini version of our CCM® Filter system at Tissue World Miami 2026, giving attendees a close look at the engineered filtration technology used in modern tissue converting and paper‑processing operations. Visitors can find ERS at Exhibit D75 / Booth 75.

The CCM® Filter is designed for efficient dust collection, stable airflow, and clean, continuous operation in demanding production environments. Its modular layout, low maintenance requirements, and high separation efficiency make it a strong fit for tissue converting lines seeking improved reliability and cleaner working conditions.

By bringing a mini CCM® Filter to Tissue World, ERS provides a compact, accessible way for attendees to understand system design, airflow paths, and the engineered features that support consistent performance. The display highlights the same principles used in full‑scale CCM® and OCT filter installations, including controlled material handling and high‑efficiency filtration.

ERS engineers will be available throughout the event to discuss system sizing, integration options, and application‑specific layouts for tissue converting, paper processing, and related industries. Attendees are invited to visit Exhibit D75 / Booth 75 to review the mini CCM® Filter and learn how ERS filtration solutions support cleaner production, reduced downtime, and long‑term operational stability.