EV Recycling Systems are the core technology developed by Engineered Recycling Systems (ERS) for processing end-of-life electric vehicle (ELV) components with precision, safety, and high material yield. Our modular solutions are engineered to handle the unique challenges of EV material recovery, including copper and aluminum separation, black mass recovery, and seamless integration into existing workflows.

ERS systems support advanced processing of dismantled EV components, including:

• Copper & Aluminum Recovery – From wiring harnesses, motor windings, and structural components

• Ferrous & Non-Ferrous Separation – Magnetic and eddy current sorting for clean output

• Plastic & Foam Extraction – For insulation, trim, and dashboard materials

• Black Mass Recovery – Dedicated modules for processing shredded lithium-ion cells and recovering copper, aluminum, and carbon fractions

• Meatball & Armature Processing – For recovering high-purity copper and aluminum from electric motor scrap and shredder meatball fractions

Modular & Scalable Design

Each system is engineered for:

• Facility-Specific Integration – Custom layouts for automotive recyclers, scrap yards, and EV material processors

• Dust Control & Compliance – Optional modules for air filtration and environmental safety

• High Throughput – Designed for continuous operation and clean material output

Applications

• EV material recovery and recycling facilities
• Automotive scrap processors
• Hybrid and electric fleet material processing
• Black mass recovery operations

Why Choose ERS?

ERS systems are built for performance, compliance, and long-term scalability. Whether you're processing passenger EVs, commercial fleets, or hybrid vehicle components, our solutions deliver clean separation, advanced material recovery, and modular expansion—without the need for battery pack handling or full vehicle dismantling.

Ready to upgrade your EV recycling workflow? Contact us to configure a system tailored to your facility.