EV recycling systems from Engineered Recycling Systems (ERS) are the core technology developed for processing end‑of‑life electric vehicle (ELV) components with precision, safety, and high material yield. These modular solutions are engineered to handle the unique challenges of EV material recovery, including copper and aluminum separation, black mass recovery, and seamless integration into existing workflows. ERS systems provide recyclers with the ability to process dismantled EV components efficiently while maintaining clean separation, consistent throughput, and long‑term operational reliability.

ERS systems support advanced processing of dismantled EV components across a wide range of material streams. Copper and aluminum recovery is achieved from wiring harnesses, motor windings, and structural components, ensuring high‑purity output and minimal material loss. Ferrous and non‑ferrous separation is performed through magnetic and eddy current sorting, delivering clean metal fractions ready for resale or refining. Plastic and foam extraction supports the removal of insulation, trim, and dashboard materials, improving downstream purity and reducing landfill volume. Dedicated black mass recovery modules enable processors to handle shredded lithium‑ion cells and recover copper, aluminum, and carbon fractions with precision. ERS systems also support meatball and armature processing for recovering high‑purity copper and aluminum from electric motor scrap and shredder meatball fractions.

Each EV recycling system is built on a modular and scalable design, allowing facilities to configure layouts based on available space, throughput goals, and material types. Systems are engineered for facility‑specific integration, supporting automotive recyclers, scrap yards, and EV material processors with custom layouts that align with existing infrastructure. Dust control and compliance modules can be incorporated to support air filtration, environmental safety, and regulatory requirements. High‑throughput configurations are available for continuous operation, ensuring clean material output and stable performance across diverse EV components.

ERS EV recycling systems are used in a wide range of applications, including EV material recovery and recycling facilities, automotive scrap processors, hybrid and electric fleet material processing, and black mass recovery operations. These systems are engineered to support the growing demand for efficient, sustainable, and high‑purity recovery solutions as EV adoption accelerates across global markets.

ERS systems are built for performance, compliance, and long‑term scalability. Whether processing passenger EVs, commercial fleets, or hybrid vehicle components, ERS solutions deliver clean separation, advanced material recovery, and modular expansion without requiring battery pack handling or full vehicle dismantling. This approach allows recyclers to focus on high‑value components while maintaining safety, efficiency, and operational control.

Next Steps for Your EV Recycling Project

If you’re evaluating EV recycling systems or planning to upgrade your current workflow, our engineering team is ready to support you. You can reach out through our contact form to request a quote or schedule a consultation with an ERS engineer. If you want to understand how your EV components perform in a real system, you can also send material for testing to our facility, where our team will process it through an ERS‑engineered line and provide documented recovery results to support your planning.