Engineered Recycling Systems (ERS) makes aluminum scrap and dust collection systems designed specifically for beverage can and closure manufacturing. From the moment aluminum coil enters production, every stage generates trim, slugs, and fine dust that must be captured with precision.
Cupping presses cut and shape coil into cups, producing edge trim and offcuts. Bodymakers form container walls at high speed, creating fine aluminum dust and occasional mis‑drawn pieces. Trimmers remove excess material from formed bodies, producing continuous ribbons of scrap. Washers and decorators add coatings and graphics, releasing overspray and airborne particulates. Necking and seaming operations generate small amounts of trim and dust during forming and closing. End‑making lines stamp and curl closures, including bottle caps and can ends, producing slugs, trim, and fine particles.
Without a dedicated aluminum scrap and dust collection system, this byproduct accumulates quickly, reducing efficiency, complicating compliance, and creating housekeeping challenges. Aluminum dust in particular requires careful control to protect workers, equipment, and air quality.
ERS systems capture scrap and dust at the source, consolidate flow, and move material seamlessly out of the production environment. Our pneumatic scrap conveyance solutions transport trim ribbons and slugs efficiently through enclosed ducting, while dust collectors control fine particulates from bodymakers, washers, and decorators. Integrated scrap handling ensures clean aluminum recovery for recycling. Energy‑efficient designs lower operating costs while maintaining compliance with environmental standards.
Competing with Innoveyance, Impact Air Systems, IntegratedAIR, AT Industrial, and RGS Vacuum Systems, ERS builds complete engineered solutions tailored for aluminum can and closure production. We don’t adapt equipment from other industries — we design for the speed, precision, and compliance requirements of modern container plants.
By turning aluminum scrap and dust into a recoverable resource, manufacturers improve margins, support sustainability commitments, and maintain safer, cleaner production environments. With ERS systems in place, high‑speed lines remain efficient, profitable, and environmentally responsible.