Tissue, towel, kitchen roll, and napkin converting lines generate continuous trim and fine airborne particulate that must be controlled to maintain stable production, protect operators, and support clean, efficient converting environments. ERS designs and builds turnkey systems that integrate conveyance, dust extraction, and filtration into a unified engineered solution tailored specifically for high‑speed tissue and hygiene operations.

Our systems are engineered to support the performance requirements of modern converting lines, including high‑speed rewinders, folders, embossers, log saws, and packaging equipment. ERS solutions stabilize airflow, capture particulate at the source, and maintain consistent conveying performance across all shifts. Each installation is designed using precise static‑pressure calculations, balanced duct routing, and filtration capacity sized for the particulate load of today’s lightweight, high‑volume products.

ERS supports tissue, towel, napkin, and facial tissue converting, as well as hygiene‑related production lines. We design complete systems that manage trim pickup, particulate extraction, and controlled conveying to centralized filtration. This includes engineered pickup points, pre‑separation stages, cyclonic elements, and high‑efficiency filtration options that meet NFPA and OSHA expectations.

Our turnkey approach covers system design, fan and filter sizing, airflow modeling, duct layout, controls integration, and on‑site commissioning. ERS provides airflow monitoring, safety interlocks, and cleaning cycles that maintain stable performance and reduce manual intervention. Each system is built for long‑term reliability, clean operation, and simplified maintenance.

Converters choose ERS for engineered solutions that reduce downtime, improve cleanliness, and support safe, efficient production. With experience across tissue, towel, napkin, and hygiene converting, ERS delivers systems that integrate seamlessly into new installations, expansions, and modernization projects. Our engineering team evaluates line speeds, particulate load, trim characteristics, and facility layout to design a complete solution that supports both current and future production requirements.

ERS provides a single point of responsibility from design through installation, ensuring that conveyance and dust collection operate as one coordinated system. This integrated approach delivers cleaner converting halls, more stable production, and a safer working environment for operators.