Engineered Recycling Systems (ERS) supports recyclers and logistics partners who handle bulk returns of small electronics from major retailers. These returns—classified as e-waste or e-scrap—include chargers, headphones, tablets, and accessories that are no longer sellable but still contain recoverable copper, aluminum, and trace metals.

ERS systems are designed to process pre-sorted or bulk-fed material streams, isolating valuable metal fractions through calibrated airflow, magnetic and eddy current separation, and advanced filtration. Dust control and trace metal recovery are built into every system, with optional CCM® OCT filters available for enhanced compliance and workplace safety.

Whether you're handling retail returns, liquidation lots, or mixed e-waste, ERS systems deliver consistent performance and maximize ROI. Each system is tailored to fit your layout, throughput goals, and material mix—helping reduce landfill volume and strengthen your competitive position in the electronics recycling market.

With demand for copper, aluminum, and rare metals rising across EV, consumer tech, and renewable sectors, recovering metals from retail e-waste and e-scrap is a strategic advantage. ERS helps recyclers turn complexity into opportunity.

If your operation handles electronics returns and wants to recover more from every device, ERS is ready to deliver a solution engineered for results.

Engineered Recycling Systems (ERS) is helping scrap yards across North America unlock more value from their automotive shredder residue (ASR) by upgrading fines recovery systems or integrating new ones into existing ASR lines. As demand for copper, aluminum, and non-ferrous metals continues to rise, maximizing recovery from ASR fines is no longer optional—it’s essential.

ERS systems are engineered to extract high-purity metals from the fines stream, which often contains overlooked fractions of valuable material. Whether a facility is already running fines recovery or only processing coarse ASR, ERS can design and install a tailored solution that fits the current layout and boosts overall yield. This includes complete fines recovery integration for operations that have not yet tapped into the potential of their ASR fines.

The recovery process uses calibrated airflow, magnetic and eddy current separation, and advanced filtration to isolate copper, aluminum, and other non-ferrous metals from car fluff and mixed shredder residue. Dust control and compliance are built into every system, with optional CCM® OCT filters available to capture airborne particles and recover trace metal fines.

ERS works directly with scrap yards to assess existing performance, identify recovery gaps, and configure systems that meet throughput goals while reducing waste. With proven results in demanding applications, ERS equipment helps facilities recover more metal, reduce landfill volume, and strengthen their competitive position in the recycling market.

If your operation is ready to upgrade its ASR fines recovery—or add fines recovery to an existing ASR line—ERS is ready to deliver a solution engineered for results.

In the world of tissue converting, airborne contamination isn’t just a nuisance—it’s a threat to product integrity, equipment longevity, and operational efficiency. From the moment a parent roll is unwound to the final cut at the log saw, paper trim, fine dust, and lightweight scrap accumulate across every stage. ERS systems are engineered to intercept all three—delivering industrial-grade cleanliness without compromising speed or layout flexibility.

Whether you're converting toilet paper, paper towels, napkins, or facial tissue, ERS supports your line with precision-engineered dust and scrap collection systems that adapt to tight floorplans, variable trim loads, and hygiene-grade production standards. Our CCM® OCT Filter anchors the system, capturing airborne fibers and paper dust while maintaining stable airflow and filtration performance—even in multi-line environments.

ERS doesn’t just remove contaminants—it protects your product. By extracting trim, dust, and scrap before they settle, we help tissue manufacturers maintain compliance, reduce labor, and extend equipment life. From the unwind station to the log saw, ERS is your partner in clean converting, consistent performance, and measurable results.

Ready to eliminate airborne fibers and streamline your tissue converting line? Contact ERS today and discover how our systems can transform your facility.

Tissue converting lines demand precision, cleanliness, and uninterrupted performance. ERS dust and scrap collection systems are engineered to meet those demands—delivering optimized airflow, reliable trim removal, and reduced maintenance across high-speed hygiene-grade production environments.

At the heart of this system is the CCM® OCT Filter, a proven solution for capturing lightweight tissue trim and fine dust without compromising line speed or air quality. Integrated with ERS’s tailored ducting, separators, and conveyance modules, the complete system ensures consistent extraction and minimal downtime—even in multi-line converting setups.

ERS systems are designed for flexibility, adapting to tight floorplans and variable trim loads while maintaining stable airflow and filtration performance. Whether you're producing toilet paper, napkins, or facial tissue, the CCM® OCT Filter and its supporting components help maintain compliance, reduce labor, and extend equipment life.

From retrofit upgrades to full-line installations, ERS continues to support tissue converters with industrial-grade solutions that deliver measurable results.

Ready to improve airflow, reduce downtime, and streamline your tissue converting line? Contact the ERS team to discuss a tailored dust and scrap collection solution for your facility.

As global demand for rare earth elements and precious metals continues to rise, the need for efficient, scalable e-scrap recycling systems has never been more urgent. Engineered Recycling Systems is proud to support clients across North America with custom solutions designed to recover high-value materials from printed circuit boards (PCBs) and other electronic waste streams.

ERS systems are engineered to process complex PCB compositions that include gold, palladium, tantalum, silver, and rare earth magnets. These materials are often present in trace amounts and embedded within layered substrates, making recovery both technically challenging and economically critical. Our team works closely with each client to analyze their material stream and develop a system that meets their specific throughput, purity, and environmental goals.

Recent projects have included the installation of complete e-scrap recovery lines for clients in the telecommunications, aerospace, and consumer electronics sectors. These systems integrate shredding, granulation, magnetic and eddy current separation, and advanced air classification to isolate and recover valuable fractions. Each installation is supported by ERS’s containment and filtration technology, ensuring compliance with environmental standards and operator safety.

ERS’s modular approach allows for flexible system design, whether the goal is to process mixed e-waste from municipal collection or to target high-yield recovery from specialized industrial sources. Our clients benefit from a fully integrated solution that maximizes material recovery while minimizing labor and energy costs.

If your operation is exploring PCB recycling or looking to improve recovery rates from existing e-scrap streams, ERS can help. Our team is ready to design a system tailored to your material mix and facility layout. Contact us to learn how we can support your rare material recovery goals with precision-engineered solutions.

ERS is in the final stages of installing a custom-engineered scrap and dust collection system for one of our customers operating a Göpfert rotary die cutter. This project is still in progress, with commissioning and final integration underway. While the system is designed to interface seamlessly with the Göpfert RDC HBL, ERS is not affiliated with Göpfert or any OEM. Our work is built around the machine, the layout, and the customer’s goals—not the brand.

The system captures trim and airborne dust directly at the die cutter interface, preserving print quality and maintaining consistent airflow. Scrap is conveyed through a vacuum transfer system and discharged via modular options tailored to the facility’s infrastructure. At the heart of the system is our CCM® OCT Filter, which operates without compressed air, regeneration cycles, or external housings—delivering clean, reliable filtration with minimal maintenance.

This installation continues a broader initiative to modernize converting environments and eliminate the inefficiencies of legacy dust systems. ERS systems are engineered to run clean, run smart, and run reliably. Completion is near—and the results will speak for themselves.

If your facility is still relying on baghouses, rotary airlocks, or external filter housings, it’s time to rethink what clean converting should look like. Let’s build something better—start your upgrade with ERS.

We’re excited to welcome customers, partners, and visitors at CorrExpo 2025! Stop by Booth 743 to explore our latest innovations and talk with our team about industrial dust collection systems and trim removal solutions.

This is a great opportunity to see how our engineered systems support cleaner, more efficient operations across the corrugated packaging industry. Let’s connect, share ideas, and build smarter recycling strategies together.

We look forward to seeing you there!

Engineered Recycling Systems continues to deliver proven solutions for tailings, insulated wire, and Auto Shredder Residue (ASR). Facilities across North America rely on ERS systems to eliminate outsourcing, recover overlooked metals, and regain control of their margins.

ERS Tailings Recovery Systems integrate directly into existing chop lines, regardless of volume. These platforms are designed to recover what sorters miss, converting waste into high-value product. Whether you're processing fines, insulated copper wire, or mixed shredder residue, ERS builds systems that match your scrap profile and maximize yield.

Our ASR platforms isolate missed copper, target hidden metals in 1-inch-minus material, and deliver consistent throughput. Wire chopping systems handle insulated copper, auto harnesses, communications cables, aluminum wire, aluminum/copper radiators, and ACSR—ranging from 500 to over 10,000 pounds per hour. The result is domestically saleable product with unmatched consistency.

ERS core equipment includes vertical mills, original Turbo Mills, pre-shredders, granulators, and air density separation tables. Every component reflects our commitment to quality, sustainability, and long-term strategy.

Engineered Recycling Systems puts recyclers in control. Stop outsourcing your scrap value. Take back the metal. Take back the margin.

Ready to upgrade your recovery workflow? Let’s build your solution.

Engineered Recycling Systems LLC is currently installing our CCM® OCT Filter for a Göpfert HBL VTS system—setting a new benchmark for safety in industrial filtration.

Unlike traditional baghouses and cartridge systems that expose teams to airborne risk, the CCM® OCT Filter is engineered for total containment and zero exposure. It’s not just a dust collector—it’s a people protector.

Key Features:

• Explosion-proof by design—no sparks, no surprises

• Fully enclosed, low-maintenance system—clean hands, clean air

• No bag swaps in dusty air—zero excuses

• Maximum particle containment—every speck, locked down

This installation redefines what “safe” actually means. Safer. Smarter. Stronger.

Machine builders across the globe are facing a growing challenge: how to help their customers reduce airborne paper dust, minimize filter maintenance, and improve overall plant cleanliness.

Many OEMs who manufacture Flexo Folder Gluer (FFG) machines and other corrugated box equipment rely on basic, in-house dust collection setups. These systems often struggle to keep up with high-volume suction fan exhaust, leading to:

• Frequent filter cleaning

• Excessive paper dust dispersal around the machine

• Frustrated end-users demanding better performance

We’re Here to Help

At Engineered Recycling Systems, we specialize in designing and installing dedicated dust collection systems that solve these problems—permanently.

Whether you're an OEM looking to upgrade your standard offering or a manufacturer seeking a North American partner, we provide:

• Custom-engineered solutions for paper dust and trim removal

• Seamless integration with your existing conveying and suction systems

• Turnkey installation and support across North America

Partner with Us

If your customers are asking for cleaner, more efficient dust control—and your current solution isn’t cutting it—we’re ready to step in. We’ll work with you to design a system that meets your specs, satisfies your customers, and elevates your machine offering.

Contact us today to explore how we can support your equipment with high-performance dust collection systems.

In corrugated and paperboard production, speed and uptime are everything. Yet many facilities still rely on legacy dust and scrap systems that introduce complexity, downtime, and exposure. External filter housings—whether mounted beside the building or above it—require structural accommodations, weather protection, and frequent maintenance. Baghouse filters in particular demand periodic regeneration cycles, compressed air, and pressure monitoring to stay operational.

ERS systems eliminate that model entirely.

Our integrated dust and scrap recovery solutions are built to operate entirely within the facility footprint. No external housings. No regeneration cycles. No pressure spikes. And critically—no rotary airlocks. By removing the need for these oversized, maintenance-heavy components, ERS systems simplify discharge, reduce wear, and eliminate a common failure point in traditional designs.

The CCM® Filter uses a rotating and oscillating nozzle system that cleans the filter media automatically every few minutes—without compressed air, without manual intervention, and without interrupting production. Dust is separated and discharged into compact containers, ready for disposal or reuse. The system maintains consistent airflow and filtration without relying on explosion venting protocols or external dependencies.

ERS systems are designed for corrugated producers who want performance without compromise. If your current setup still depends on external filter housings, baghouse cycles, and rotary airlocks, it may be time to rethink what modern dust control should look like.