Automotive Shredder Residue (ASR) is often dismissed as waste—yet it holds significant potential for reclaiming valuable materials. Engineered Recycling Systems has developed a compact ASR and car fluff recovery solution that isolates aluminum, copper, and engineered plastics with minimal manual handling and maximum efficiency.

This system is designed for recyclers who need high-purity separation without oversized infrastructure. With modular layouts starting at 500kg/hr, it fits seamlessly into existing operations while reducing landfill volume and permitting complexity.

From demolition scrap to e-waste, the ASR line delivers clean separation, scalable performance, and real economic impact.

▶️ Click here to watch the ASR system in action

Engineered Recycling Systems (ERS) is finalizing installation of a dual-feed two-ram baler system designed to optimize OCC handling with high throughput and operational flexibility.

System Configuration This custom setup includes two input paths:

Roll Shear: Rolls are cut and discharged directly onto the conveyor.
Pit Conveyor Feed: Operators can load bulk OCC through a secondary conveyor.

Both feeds converge onto the single nose over conveyor that delivers material into the two-ram baler. The baler compresses the scrap into dense, uniform bales for transport or recycling. Final tuning is underway to ensure seamless integration with the facility’s workflow.

Installation Highlights

Dual-feed configuration
Two-ram baler for high-density output
Integrated conveyor logic for synchronized material flow
Ease of operation

The images show the system in place, including the inclined conveyor, roll shear, and surrounding infrastructure—demonstrating ERS’s commitment to solving customers problems.  

ERS continues to deliver engineered systems integrating equipment to produce solutions. If your facility is ready to upgrade its scrap handling workflow, let’s build the solution together.

Engineered Recycling Systems LLC continues to expand its global footprint, partnering with technology innovators across 7 countries and 3 continents to deliver cutting-edge recycling solutions tailored to industrial needs.

From our headquarters in Atlanta, Georgia, ERS engineers refine every system to meet the unique demands of our clients—whether you're optimizing metal recovery, automating scrap processing, or future-proofing your operations.

What Sets ERS Apart:

• A multi-disciplined team of industry veterans with deep technical expertise.

• End-to-end support from concept development to installation and long-term service.

• A commitment to being more than an equipment vendor—we’re your strategic partner in sustainability and operational success.

Our international network enhances our local precision, ensuring every system is built for performance, reliability, and compliance.

Whether you're upgrading existing infrastructure or launching a new facility, ERS delivers custom-engineered solutions that reduce costs, boost recovery rates, and support long-term growth.

📞 Contact ERS today to explore how our global partnerships and local engineering excellence can transform your recycling operations.

Engineered Recycling Systems is currently installing a custom dust collection system for a customer operating a Ward rotary die cutter—a high-speed converting machine used in the corrugated packaging industry to cut precise shapes and designs from sheets of cardboard.

Our team specializes in designing and integrating dust collection systems that complement equipment like this, capturing airborne dust and trim waste directly at the source. This installation supports cleaner converting, improved operator safety, and long-term reliability.

The system includes precision hooding and ductwork mapped to the cutter’s discharge zones, a continuous-clean filtration unit capable of handling high-volume dust loads, and integrated airflow management to maintain stable vacuum performance across the line. All components meet OSHA and NFPA standards, ensuring full compliance with industrial safety regulations.

As installation progresses, our technicians are optimizing capture points and airflow balance to match production throughput and minimize downtime. This system is built to support uninterrupted operation while maintaining a clean, efficient, and regulation-compliant workspace.

If your facility operates Ward rotary die cutters or similar high-speed converting lines, contact Engineered Recycling Systems to design a dust collection solution tailored to your production needs—built for performance, safety, and compliance.

Engineered Recycling Systems is currently installing a precision-engineered dust and scrap collection system for a customer operating a MaxPro Rotary Die Cutter. These high-speed machines are known for their throughput and cutting accuracy, but they also generate significant airborne dust and trim waste that can compromise print quality and downstream performance.

ERS systems are designed to meet the specific demands of rotary die cutting. This installation includes modular ducting, high-efficiency filtration, and automated airflow control—ensuring clean sheet surfaces, reduced maintenance, and improved plant safety.

The system is tailored to the customer’s facility layout and production flow, supporting uninterrupted operation and long-term reliability. With ERS, dust and scrap are no longer production challenges—they are controlled variables.

Engineered Recycling Systems continues to deliver turnkey solutions that protect quality, enhance uptime, and support compliance across the corrugated packaging industry.

To learn more about ERS dust and scrap collection systems for rotary die cutters, contact our team today.

Engineered Recycling Systems is currently installing a complete industrial dust collection and vacuum transfer system at a leading paper converting facility—reinforcing our commitment to clean air, energy efficiency, and precision performance.

This turnkey solution includes our patented CCM® OCT Filter, engineered for high-volume airflow and optimized for the demands of tissue, hygiene, and packaging production. The modular design ensures seamless integration into tight spaces, while the system’s low-maintenance operation and compact footprint deliver maximum uptime with minimal disruption.

In addition to advanced filtration, the installation features ERS’s vacuum transfer system—designed to efficiently capture, convey, and contain paper dust and trim across multiple converting lines. These systems reduce manual handling, improve plant cleanliness, and support continuous operation with minimal downtime.

ERS continues to lead the way in engineered dust control and material handling for paper, cellulose, and corrugated sectors. Whether retrofitting legacy systems or designing from the ground up, our solutions are built to perform.

Image above shows the CCM® OCT filter mid-installation, with ducting and vacuum transfer lines being integrated into the facility’s production zones.

To learn how ERS can optimize dust control and material handling in your facility, contact our team today and discover the engineered difference.

We are one of the leading providers of dust collection systems for the paper container, tissue, and hygiene product industries. Our systems are engineered to capture fine particulate matter generated during die cutting, converting, and packaging processes—ensuring clean air, safe operations, and full compliance.

Whether you're processing facial tissues, diapers, corrugated board, or paper packaging, ERS dust collection systems are tailored to your facility’s layout and production flow. Each system integrates high-efficiency filtration, modular ducting, and automated airflow control to isolate dust at the source.

Clients report reduced maintenance, improved visibility, and cleaner working environments across all production zones. With ERS, dust is no longer a byproduct—it’s a controlled variable.

Our systems are built for high-volume operations that demand precision, durability, and long-term performance.

Upgrade your air quality and reclaim control over your production environment. ERS dust collection systems are trusted by leading manufacturers in tissue, diaper, and paper packaging—because clean air isn’t optional, it’s operational. Let’s engineer your solution.

Engineered Recycling Systems designs and builds high-performance wire recycling systems for processors handling everything from insulated copper and aluminum wire to complex electronic scrap and multi-conductor cable. Whether it’s communication lines, power transmission materials, auto harnesses, or low-grade mixed wire, ERS systems deliver consistent throughput, clean separation, and high-yield recovery.

Each wire chopping line combines size reduction, granulation, air separation, and magnetic sorting to extract valuable non-ferrous metals from insulation and contaminants. Recyclers report high-purity output across diverse input streams, including industrial cable, consumer electronics, and demolition scrap.

ERS systems also support electronics recycling, allowing operators to process mixed device cables, low-yield wire, and plastic-insulated harnesses with greater precision and minimal loss. These configurations are designed to handle varied materials efficiently while maintaining high recovery rates.

“Our wire recycling systems are built for recyclers who need flexibility, speed, and purity,” said an ERS spokesperson. “From high-grade copper to the most tangled mix of cable and electronics, we help turn scrap into clean, marketable material.”

With modular design, field-proven components, and decades of engineering experience, ERS wire and cable recycling systems meet the evolving demands of metals recovery operations.

Ready to recover more, waste less, and take control of your wire recycling output—start building your ERS system today.

Engineered Recycling Systems (ERS) is proud to deliver high-performance dust and scrap collection systems tailored for two of the most demanding sectors in converting: corrugated packaging plants and label production facilities. Whether you're cutting full-size shipping cartons or high-speed adhesive labels, ERS systems ensure clean cuts, clear sheets, and compliant air quality—without compromising throughput.

📦 Corrugated Packaging: Clean Sheets, Crisp Cuts

Rotary die cutters in corrugated plants operate at blistering speeds, generating airborne dust and scrap that can interfere with print quality and downstream folding. ERS systems are engineered to:

• Capture dust and trim directly at the die station

• Maintain clean sheet surfaces for high-fidelity printing

• Prevent buildup in folder-gluers and bundlers

• Integrate with OEM lines for seamless operation

The result? Fewer stoppages, better box quality, and a safer, cleaner plant environment.

🏷️ Label Production: Precision at Micro Scale

In label converting, even microscopic dust can compromise adhesive performance or print clarity. ERS dust collection systems support:

• High-speed rotary die cutting of pressure-sensitive labels

• Continuous-clean CCM® filters for uninterrupted uptime

• Modular airflow control for tight plant layouts

• OSHA/NFPA compliance for cleanroom-grade safety

From food packaging to medical labeling, ERS ensures your labels stay sharp, clean, and ready for application.

💡 CCM® Filter Technology: The ERS Advantage

At the core of every ERS system is the CCM® Filter, featuring:

• Rotating suction nozzles that clean filter media every 2–3 minutes

• Low pressure loss across variable airflow conditions

• Tool-free maintenance with zero downtime

This technology keeps your converting lines running smoothly—whether you're cutting corrugated blanks or kiss-cutting labels at 1,000 fpm.

🗨️ ERS Statement

“Dust isn’t just a nuisance—it’s a threat to quality, compliance, and uptime. Our systems are built to protect every cut, every label, and every box.”

At Engineered Recycling Systems LLC, our Parts and Services team ensures your recycling processes run smoothly—because downtime isn’t just inconvenient, it’s costly.

Our expert team is dedicated to providing quick, reliable support backed by deep technical expertise. We understand the urgency, and we deliver solutions that keep your systems productive and compliant.

What we offer:

• ✅ Genuine OEM parts for optimal performance and long-term reliability

• 🛠️ Custom solutions tailored to your operational challenges

• 🚚 On-site service & remote troubleshooting to minimize disruptions

• 🔄 Preventive maintenance plans to reduce unexpected failures

• 📘 Expert guidance to keep your systems compliant and efficient

With ERS, you get more than support—you gain a trusted partner in sustainable productivity.

Let us help you keep your recycling systems running strong. Every part matters—for a cleaner, smarter future.

Engineered Recycling Systems (ERS) has introduced its Low Profile Separator—an ultra-compact solution for trim and scrap removal in facilities where overhead clearance is limited. Designed for corrugated, folding carton, and printing operations, this system combines smart airflow control with efficient material separation.

🧠 Compact Design, Big Performance The Low Profile Separator is engineered to fit into tight production spaces without sacrificing throughput. Its streamlined layout allows for easy integration into existing trim removal systems, making it ideal for pressrooms and converting lines with space constraints.

💨 Clean Flow, Balanced Air ERS’s system ensures smooth material flow and balanced air pressure throughout the scrap handling process. This reduces clogs, improves baler performance, and keeps operations running efficiently—even in high-speed environments.

🔧 Built for Versatility Whether handling paper, foil, or lightweight packaging materials, the Low Profile Separator adapts to a wide range of production setups. It’s a plug-and-play upgrade for facilities looking to improve scrap capture without major infrastructure changes.

💬 ERS Statement: “Space shouldn’t limit performance. Our Low Profile Separator helps facilities reclaim trim and scrap efficiently, even in the most compact layouts.”

Maximize scrap separation in tight spaces—contact ERS to integrate the Low Profile Separator into your trim removal system today.

Engineered Recycling Systems (ERS) is helping recyclers unlock new value from one of the industry’s most overlooked materials: Automotive Shredder Residue (ASR), often called car fluff. With its latest ASR fines recovery systems, ERS transforms this complex waste stream into clean, marketable non-ferrous metals.

🧩 Smart Recovery from Mixed Waste ASR fines are a messy blend of plastics, fibers, and metal fragments. ERS’s modular systems use advanced separation technologies to efficiently recover and refine non-ferrous metals like Zorba and Zurik, turning mixed shredder residue into clean, high-value commodities.

📈 Efficiency That Pays Off ERS systems are designed to adapt to changing material flows and maximize recovery rates. With streamlined layouts and intelligent controls, facilities can reduce landfill costs, boost metal yields, and improve overall profitability.

🌱 Cleaner, Smarter, More Sustainable By reclaiming metals that would otherwise be lost, ERS helps recyclers reduce environmental impact while increasing revenue. Whether upgrading an existing line or building a new one, ERS provides full design, manufacturing, and support.

💬 ERS Statement:

Ready to turn car fluff into profit? Contact ERS today to design your custom ASR fines recovery system and start reclaiming hidden value.