News & Projects

Innovation in Action – ERS News & Projects

ERS Industrial Project News highlights real‑world installations, system upgrades, engineering achievements, and field‑proven results across the industries we serve. This page brings together updates from metals recycling, paper converting, dust collection, and industrial scrap handling, offering a clear view into how Engineered Recycling Systems (ERS) delivers engineered performance in demanding production environments.

Recent updates in the metals sector showcase turnkey systems for copper wire chopping, aluminum separation, e‑scrap processing, and rare earth recovery from printed circuit boards. These projects feature engineered granulation lines, magnetic and eddy current separation, air classification, and high‑efficiency dust control designed to isolate high‑value fractions from complex scrap streams. Each installation is tailored to the customer’s material flow, facility layout, and throughput requirements, with a focus on rapid ROI, clean operation, and long‑term reliability.

ERS news also covers major advancements in paper converting and corrugated production. Recent installations include dust and trim removal systems for rotary die cutters, Flexo Folder Gluers, and high‑speed converting lines. Many of these systems feature the CCM® OCT Filter, a fully enclosed filtration platform that operates without compressed air and delivers consistent performance with minimal maintenance. Machine builders and OEM partners continue to integrate ERS dust control into their converting lines, reflecting the industry’s shift toward engineered, enclosed, and energy‑efficient filtration.

Across industrial scrap handling, ERS continues to modernize and upgrade non‑ERS systems. These projects include retrofits for pneumatic transport lines, improvements to magnetic separation platforms, and airflow stabilization upgrades for aging dust collection equipment. Field service teams provide on‑site diagnostics, operator training, and performance tuning to restore efficiency, reduce maintenance, and meet evolving compliance requirements.

The purpose of ERS Industrial Project News is to give customers a clear view of the work happening behind the scenes: the engineering decisions, the system integrations, the field adjustments, and the real‑world results that define ERS installations. Each update reflects the same core principles—engineered precision, clean operation, and long‑term system performance.

This page is updated regularly with new case studies, installation highlights, and customer success stories. Whether your operation is focused on metals recycling, paper converting, or dust‑intensive production, ERS Industrial Project News provides an inside look at how our systems solve complex challenges and support cleaner, safer, and more efficient facilities.

09. Jul 2025
Spotlight: Samuel Ingman – Project Coordinator & System Whisperer
👷‍♂️ Spotlight: Samuel Ingman – Project Coordinator & System Whisperer
by ERS
0

If you've ever seen an installation finish ahead of schedule against all odds, chances are Samuel Ingman was behind it. As Project Coordinator at Engineered Recycling Systems LLC, Sam brings precision, adaptability, and calm under pressure to the job site—earning his reputation as our go-to guy when things get complicated.

We sat down with Sam to learn what makes ERS tick in the field and why he's proud to be part of it.

🛠️ On First Impressions

“One of my first installs? The facility had rerouted all ductwork using dryer flex hose. It was 102°F inside. Complete shutdown. Three days to turn it around. We adapted—and beat the clock.”

🔍 On What Matters Most

“It’s not just about the machinery—it’s about the results. ERS doesn’t just deliver equipment, we deliver performance that counts.”

⚙️ On Getting It Right

“Every detail matters—layout, timing, airflow, drops. Ask questions. The small things make or break a project.”

🚀 On the Bigger Picture

“People don’t realize that our job isn’t just delivery. It’s about creating custom solutions that thrive under any condition. That’s what makes us different.”

Want to hear more stories from the field or explore career opportunities with ERS? Stay tuned—we’ve got plenty to share.

27. Jun 2025
ERS: Turning Scrap into Strategy
This Week at ERS: Turning Scrap into Strategy
by ERS
0

At Engineered Recycling Systems, we don’t just build machines—we build momentum. This week, we’re spotlighting how our ASR processing systems are helping recyclers turn overlooked materials into high-value metals—without relying on sensor sorters.

Our latest case study shows how one customer transformed zorba micro fines and shredder wire into clean, profitable outputs using our modular system. The takeaway? Even small volumes of ASR can justify the investment when the tech is this efficient.

Meanwhile, our Atlanta test facility continues to push boundaries. From copper and aluminum recovery to black mass and paper trim, we’re engineering smarter ways to separate, refine, and reclaim value—one system at a time.

💡 Want to see what your scrap is really worth? Let’s talk. 📞 +1 770-954-8780 📧 info@engineeredrecycling.com

Stay tuned—next week we’re diving into how our dust collection systems are helping paper converters breathe easier (literally).

26. Jun 2025
Engineered Recycling Systems solutions are already operating in plants across the country — likely within miles of your own facility.
ERS Systems Are Working in Facilities Near You
by ERS
0

Engineered Recycling Systems solutions are already operating in plants across the country — likely within miles of your own facility.

From dust collection and trim removal to complete wire chopping line optimization, we’ve engineered and installed systems in real working environments, not just test labs. These aren’t case studies or marketing claims. They’re active job sites delivering proven results every day.

If your operation is spending more time in “preventative maintenance” than in production, or if you’re still guessing how to increase recovery rates and profitability from your chop lines — it’s time to see what’s possible.

Explore our project map and discover real facilities running real ERS solutions near you. These sites are open for reference, so you can verify performance firsthand.

To learn more about what’s already working in your region and how it could work for your operation, contact us today:

📞 +1 770-954-8780

✉️ info@engineeredrecycling.com

26. Jun 2025
Engineered Recycling Systems Ensures Reliable Parts Availability with Fully Stocked Warehouse
Engineered Recycling Systems Ensures Reliable Parts Availability with Fully Stocked Warehouse
by ERS
0

Minimizing downtime is critical in recycling operations. That’s why we keep essential parts in stock and ready to ship — no empty shelves, no long lead times, and no waiting months for critical components when your equipment needs attention.

Our fully stocked parts warehouse ensures fast, dependable service so your operation stays productive. When equipment breaks, having the right parts available isn’t a luxury — it’s smart planning.

See it for yourself: watch our drone footage showcasing the parts inventory and engineering hub in action.

For questions about parts availability or to request support, contact us at:

📞 +1 770-954-8780

✉️ info@engineeredrecycling.com

17. Jun 2025
Wired, Tested & Locked Down—Every Install.
Field Service That Delivers—Every Bolt, Every Time
by ERS
0

Some equipment providers drop gear and disappear. We do more.

Our field service team arrives not to crack open manuals, but to wire it, test it, and fine‑tune it—before the clock hits zero. These are seasoned pros who:

  • Have seen disaster installs

  • Have fixed disaster installs

  • Won’t tolerate sloppy shortcuts that’ll come back to haunt your operations team

You need a crew that shows up, gets it right, and stays until the last bolt is tight. We are that crew.

📸 Real install. Real crew. No staged hard‑hat selfies.

Why It Matters

  • Expertise-in-place: Manuals stay unused—our techs hit the ground running

  • Reliability-first: We correct poor installs and build systems that commit to long-term performance

  • Accountability: We don’t pack up and vanish once the hardware is delivered

Field Service You Can Count On

From Atlanta and beyond, our team handles full installations across engineered recycling, dust-collection, and metal-recovery systems. They wire, commission, test, optimize—and stay on-site until every component is calibrated and your team is fully operational .

Ready When You Are

Want field expertise you can trust? Let’s get your system wired, dialed, and locked in from day one.

📞 +1 770‑954‑8780 ✉️ info@engineeredrecycling.com

17. Jun 2025
Engineered Recycling Systems Unveils Next-Generation ASR Recovery Technology
Engineered Recycling Systems Unveils Next-Generation ASR Recovery Technology
by ERS
0

Engineered Recycling Systems (ERS) continues to push the boundaries of recycling innovation with the launch of its next-generation Automotive Shredder Residue (ASR) Recovery System. Designed to maximize material recovery and profitability, this cutting-edge solution enhances the separation of valuable metals while significantly reducing waste.

The new system features:

  • Precision-engineered separation to optimize material recovery.

  • Enhanced dust control for cleaner operations.

  • Scalable design to meet the evolving needs of recyclers.

ERS remains committed to delivering high-performance solutions that drive sustainability and profitability in the recycling industry.

10. Jun 2025
by ERS

Losing copper or aluminum? Fighting constant dust collection issues? Struggling to make battery recycling financially viable? It’s time to stop losing materials—and start maximizing profits.

At Engineered Recycling Systems, we don’t believe in guesswork. We build precision-engineered solutions that separate valuable materials, recover profitability, and scale operations with efficiency. Whether you’re processing copper, aluminum, ASR, paper trim, dust control, or black mass, we design and refine systems that meet your industry’s demands.

Our clients aren’t just scrap yards and wire processors—they’re paper converters, paper mills, and battery recyclers striving to scale without compromising their bottom line. We tailor every system to ensure optimal recovery, cleaner operations, and measurable results.

We’re more than a vendor. We’re your strategic edge in efficiency and profitability.

📞 Call us today: +1 770-954-8780

📧 Email us at: info@engineeredrecycling.com

💬 Let’s build your competitive edge—starting now.

 

 

04. Jun 2025
by ERS

The CCM® OCT Filter is designed to solve common industry challenges, ensuring smooth, efficient operation with minimal downtime.This high-performance filtration system improves dust control, trim removal, and paper scrap collection, delivering:

Efficient dust extraction—no need for compressed air or water

Fast, safe maintenance—ladder-free access for quick service

Compact, modular design—seamlessly integrates into tight spaces

Minimal downtime—rapid filter changes keep production running

Industry-compliant safety features—built to protect operators

By working in sync with your existing line, the CCM® OCT Filter boosts uptime, reduces exposure risks, and maximizes revenue recovery from scrap materials. Whether you're in tissue converting, paper manufacturing, corrugated production, or scrap processing, this system is built for efficiency and success.

🚀 See the CCM® OCT Filter in action—watch now!

Stay ahead with the latest innovations—follow our for updates.

 

29. May 2025
Engineered Recycling Systems CCM® OCT Filter installed in a corrugated manufacturing facility, showcasing 2025 model with modular segments, rotating anti-static suction nozzles, and positive-pressure airflow for high-efficiency dust filtration.
Engineered Recycling Systems’ CCM® OCT Filter: A Safer, Smarter Alternative to Traditional Baghouse Filters
by ERS
0

In the evolving landscape of industrial dust collection, Engineered Recycling Systems (ERS), based in Atlanta, Georgia, has introduced a groundbreaking solution: the Continuous Cleaning Modular (CCM®) OCT Filter. This innovative system addresses the limitations of conventional baghouse filters, offering enhanced safety, efficiency, and ease of maintenance.

Revolutionizing Dust Collection

Traditional baghouse filters often present challenges such as explosion risks, extensive maintenance requirements, and significant downtime. The CCM® OCT Filter mitigates these issues through its unique design, which eliminates the need for explosion vents and high-speed abort gates. By operating under positive pressure and utilizing fabric walls, the system prevents pressure buildup, thereby reducing explosion hazards and allowing for safe indoor installation.

Efficiency and Sustainability

The CCM® OCT Filter’s modular design enables quick installation and scalability to meet varying air volume demands. Its continuous cleaning mechanism ensures minimal pressure fluctuations and maintains high dust collection efficiency without the use of compressed air or water, contributing to energy savings and environmental sustainability.

Reduced Downtime and Maintenance

Maintenance of traditional filters can be time-consuming and costly. In contrast, the CCM® OCT Filter allows for rapid filter media replacement without special tools, significantly reducing downtime—by up to 80%. Its design facilitates easy inspection and maintenance, enhancing operational efficiency.

Industry Adoption and Support

ERS’s commitment to innovation and customer support has led to widespread adoption of the CCM® OCT Filter across various industries, including paper manufacturing, tissue production, and metals recycling. With over 80 units operating worldwide, the system has proven its reliability and effectiveness in diverse applications.

For more information on how ERS can enhance your recycling operations, click here.

29. May 2025
Innovating Industrial Recycling for a Sustainable Future
Engineered Recycling Systems Drives Innovation in Industrial Recycling
by ERS

ERS continues to lead the way in advanced recycling solutions, specializing in metal separation, dust collection, and pneumatic scrap handling. In addition to its recycling expertise, ERS also provides industry-leading filtration and trim removal systems tailored for the paper converting sector, helping businesses optimize material flow and efficiency. With a strong presence across multiple industries, ERS has been making headlines for its cutting-edge solutions and strategic growth.

Recently, ERS has been actively expanding its reach through major industry events, inviting professionals to explore its latest innovations firsthand. The company’s state-of-the-art test facility in Atlanta, GA, allows clients to evaluate full-scale recycling and dust control systems before making an investment, ensuring measurable results and optimized performance.

In addition to its technological advancements, ERS has secured institutional investment from Line 5 Capital, further strengthening its ability to scale and enhance its product offerings. This partnership underscores ERS’s commitment to delivering high-performance recycling solutions tailored to industry needs.

As ERS continues to push the boundaries of recycling technology, its focus remains on efficiency, sustainability, and precision-engineered systems. Whether optimizing scrap processing, auto shredder residue (ASR) recycling, scrap wire recovery, or material separation, or delivering trim removal and filtration solutions for paper converting, ERS is shaping the future of industrial recycling.

Stay tuned for more updates on ERS’s latest developments and upcoming industry events!

19. May 2025
ERS Test Facility Engineered Recycling Systems Atlanta 2025
ERS Invites Customers to Atlanta Test Facility
by ERS

Engineered Recycling Systems (ERS) is inviting customers to experience its state-of-the-art test facility in Atlanta, GA. At this 55,000 sq. ft. lab, clients can send or bring their own materials to run through full-scale recycling and dust control systems, witnessing real-world performance firsthand. This unique “test before you invest” opportunity provides measurable data, sample outputs, and a tangible demonstration of each system’s effectiveness.

From scrap wire to e-waste, the Atlanta test lab handles a variety of materials—showcasing real throughput and results. Visitors gain confidence in choosing the right solutions for their operations, with no guesswork—just proof.

To schedule a test or request more information, please contact Engineered Recycling Systems at

📞 +1 770-954-8780 or ✉️ info@engineeredrecycling.com

 

Read more…

 

09. May 2025
by ERS

Engineered Recycling Systems (ERS) is finalizing installation of a dual-feed two-ram baler system designed to optimize OCC handling with high throughput and operational flexibility.

📦 System Configuration This custom setup includes two input paths:

·       Roll Shear: Rolls are cut and discharged directly onto the conveyor.

·       Pit Conveyor Feed: Operators can load bulk OCC through a secondary conveyor.

Both feeds converge onto the single nose over conveyor that delivers material into the two-ram baler. The baler compresses the scrap into dense, uniform bales for transport or recycling. Final tuning is underway to ensure seamless integration with the facility’s workflow.

🔧 Installation Highlights

·       Dual-feed configuration

·       Two-ram baler for high-density output

·       Integrated conveyor logic for synchronized material flow

·       Ease of operation

📸 The images show the system in place, including the inclined conveyor, roll shear, and surrounding infrastructure—demonstrating ERS’s commitment to solving customers problems.  

ERS continues to deliver engineered systems integrating equipment to produce solutions. If your facility is ready to upgrade its scrap handling workflow, let’s build the solution together.

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

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