Engineered Recycling Systems has expanded its metals‑processing capabilities with new in house wire scrap recovery solutions designed specifically for wire and cable manufacturers. These systems support facilities that generate clean, high‑purity copper and aluminum scrap during start‑ups, changeovers, and off‑spec production runs.

The new recovery workflow allows manufacturers to process production scrap directly inside their facility, eliminating freight costs and reducing dependence on external recyclers. By keeping the material in‑house, operators maintain full control over purity, traceability, and valuation—key advantages for plants producing high‑quality copper or aluminum conductors.

ERS engineered the system to integrate cleanly into existing production environments. Each installation supports single‑stream wire scrap, stable granulation, and high‑efficiency separation, ensuring consistent purity without disrupting ongoing manufacturing. The compact footprint and low energy requirements make the solution suitable for both large‑scale operations and smaller specialty producers.

In‑house recovery also supports broader sustainability goals by reducing waste, lowering transportation impact, and enabling manufacturers to return recovered copper or aluminum directly into their internal processes. ERS provides full system design, integration, and long‑term service to ensure reliable performance across diverse production layouts.

With this new capability, ERS continues to strengthen its support for wire manufacturers seeking higher material efficiency, improved scrap management, and long‑term operational reliability.

Across the ASR processing industry, one issue continues to impact operators more than almost any other: glass and rock contamination in ASR fines. These heavy materials not only reduce recovery efficiency but also cause significant wear and tear on downstream equipment when they’re not removed early in the process.

Many facilities struggle to separate these contaminants effectively, and the problem often becomes more severe as throughput increases or material streams change. The result is higher maintenance costs, shorter component life, and reduced overall system reliability.

At Engineered Recycling Systems, we work with ASR fines processing every day, and we understand the challenges operators face when dealing with glass, rocks, and other heavy contaminants. Our ASR Fines Processing System is engineered to remove these materials as a first step, minimizing abrasion and mechanical stress throughout the rest of the process.

By addressing contamination early, facilities achieve cleaner fines, smoother operation, and longer equipment life — all while improving recovery efficiency.

If your facility is experiencing issues with glass or rock contamination in your fines stream, our team is ready to help. We can review your application, discuss your material flow, and determine the best approach for improving your fines processing performance.

Learn more about our ASR Fines Processing Systems here.

ReMA 2026 officially concluded yesterday, and Engineered Recycling Systems would like to extend a sincere thank‑you to everyone who stopped by to speak with our team. We truly appreciate the time you spent discussing your projects, challenges, and goals with us throughout the event.

This year’s show brought together recyclers, processors, system operators, and industry partners from across the country. The conversations we had were insightful, productive, and a strong reflection of the industry’s continued focus on innovation, efficiency, and engineered solutions.

Throughout the event, our team highlighted ERS technologies designed for high‑purity recovery, efficient material handling, and long‑term operational reliability. We value every connection made at the show and look forward to continuing the discussions that began in Las Vegas.

To learn more about the engineered recycling solutions we provide, visit our Copper Wire & Cable Recovery Systems page.

Thank you again for making ReMa 2026 a successful and memorable event. We look forward to seeing you at ReMa 2027.

Engineered Recycling Systems will participate in ReMA 2026 at the Mandalay Bay Resort in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Attendees are invited to visit Booth 833 to meet the ERS engineering team and review system layouts, integration paths, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from its engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These machines are on display only and demonstrate the type of compact, efficient, and high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

ERS will also highlight several key industry topics shaping recovery operations in 2026. The first is high‑purity copper recovery, where growing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will outline system designs that support consistent purity and improved downstream performance. Another focus is efficient material liberation, which has become essential as feedstocks grow more complex. ERS will present refining and densimetric strategies that reduce contamination and improve separation efficiency. In addition, ERS will discuss compact, scalable system layouts, supporting facilities that need higher throughput without expanding their footprint. Finally, the team will address workflow reliability and maintenance efficiency, emphasizing engineered approaches that reduce wear, simplify service, and support long‑term uptime.

ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Visit ERS at Booth 833 during ReMA 2026 to explore high‑purity recovery workflows and engineered separation systems designed for modern recycling operations.

Growing global demand for recovered metals has increased the need for reliable and scalable e‑waste metal extraction technology. Modern electronics contain complex material structures, finer particle sizes, and higher contamination levels, making engineered separation systems essential for achieving consistent purity and throughput. Engineered Recycling Systems develops complete downstream solutions that address these challenges through controlled airflow, precision separation, and stable conveying performance across mixed electronic scrap streams.

Engineered Recycling Systems designs copper wire and cable recovery systems that form the foundation of efficient e‑waste metal extraction, converting insulated wire, automotive harnesses, communication cable, and mixed electronic scrap into clean copper and aluminum fractions. Through engineered granulation, air‑table separation, and fines recovery, Engineered Recycling Systems helps recyclers achieve high‑purity output that meets today’s commodity specifications while maintaining reliable, continuous operation.

For facilities processing shredded electronics, Engineered Recycling Systems integrates fines processing, dust collection, and metal separation into a unified engineered flow. This approach supports the recovery of copper, aluminum, and other valuable metals from small particle streams that are often lost in traditional systems. Controlled airflow, optimized separation zones, and engineered filtration ensure stable performance even with variable feedstock and fluctuating material densities.

Engineered Recycling Systems also designs centralized systems that combine dust, light fraction, metal fines, and nonmetallic residue into a single managed waste stream, reducing floor clutter and improving plant safety. These engineered solutions support continuous operation, cleaner work environments, and improved downstream metal recovery across high‑volume e‑waste processing lines.

With rising demand for recycled metals driven by electrification, EV infrastructure, and global sustainability goals, recyclers require dependable e‑waste metal extraction technology that scales with market needs. Engineered Recycling Systems works directly with facilities to size systems, optimize airflow, and configure separation stages that maximize yield, minimize loss, and support long‑term operational reliability.

Engineered Recycling Systems remains committed to advancing engineered solutions for e‑waste metal extraction, delivering systems that support high‑purity recovery, efficient operation, and the evolving requirements of modern electronics recycling environments.

ERS will participate in Tissue World Miami 2026, presenting engineered solutions for trim removal, matrix removal, dust collection, and scrap handling across modern tissue converting operations. As production speeds increase and material structures become more complex, clean and stable waste extraction has become essential for maintaining uptime, product quality, and workplace safety.

ERS will showcase engineered system designs that support high‑speed folders, rewinders, embossers, slitters, and packaging lines, ensuring consistent conveying performance and clean production environments. ERS trim and matrix removal systems deliver stable vacuum performance, continuous extraction, and reliable conveying at today’s high line speeds, helping prevent breaks, winding issues, and waste‑related interruptions.

ERS dust‑collection systems capture airborne fibers and fine particulate common in tissue production, supporting cleaner work areas and reducing fire‑risk through controlled airflow and efficient filtration. For multi‑line facilities, ERS also engineers centralized waste‑handling systems that combine trim, matrix, dust, and scrap into a single managed waste stream, reducing floor clutter and simplifying maintenance.

At Tissue World Miami, ERS engineers will be available to discuss system sizing, airflow management, duct routing, filtration performance, and best practices for maintaining stable conveying conditions. Attendees can explore engineered solutions that support reduced downtime, improved product quality, and enhanced workplace safety across tissue converting environments.

ERS remains committed to advancing waste‑extraction technologies that meet the evolving demands of the tissue industry through engineering innovation, robust system design, and deep expertise in high‑speed converting operations.

Engineered Recycling Systems will participate in ReMA 2026 at the Mandalay Bay Resort in Las Vegas, presenting engineered solutions that support high‑purity material recovery, clean liberation, and reliable throughput across modern recycling operations. Attendees are invited to visit Booth 833 to meet the ERS engineering team and review system layouts, integration paths, and application‑specific workflows for copper wire, cable, and mixed‑material processing.

ERS will display two representative technologies from its engineered recovery lines: the Robi 71 dry vibrating densimetric separator and the Turbo Mill 625/4 refining mill. These systems demonstrate the type of compact, efficient, high‑purity processing ERS integrates into full‑scale copper wire and cable recovery installations.

Beyond the equipment on display, ERS will highlight several key industry topics shaping recovery operations in 2026:

High‑Purity Copper Recovery Growing demand for clean copper fractions continues to push recyclers toward more stable, engineered separation workflows. ERS will outline system designs that support consistent purity and improved downstream performance.

Efficient Material Liberation As feedstocks become more complex, clean liberation is essential for maximizing recovery rates. ERS will present refining and densimetric strategies that reduce contamination and improve separation efficiency.

Compact, Scalable System Layouts Many facilities are seeking higher throughput without expanding their footprint. ERS will showcase modular system configurations that support growth while maintaining operational stability.

Workflow Reliability and Maintenance Efficiency With rising labor and operating costs, recyclers are prioritizing systems that deliver predictable performance with minimal intervention. ERS will discuss engineered approaches that reduce wear, simplify maintenance, and support long‑term uptime.

ERS engineers will be available throughout the event to discuss system sizing, integration paths, and tailored solutions for improving purity, yield, and overall process efficiency.

Visit ERS at Booth 833 during ReMA 2026 to explore high‑purity recovery workflows and engineered separation systems designed for modern recycling operations.

Engineered Recycling Systems LLC has completed the installation of a dust collection system for a new corrugated box plant in Canada. The project required careful planning and on‑site coordination due to the facility’s low ceiling height, which limited available space for duct routing, filtration equipment, and material‑handling components.

Our crew worked on site to install the complete system, which includes CCM filtration, trim separation, baler integration, dust briquetting, and front‑end shredding. The system captures dust from the corrugated converting equipment while also separating corrugated and cardboard trim for baling. Fine dust collected by the filtration system is compacted into briquettes, reducing disposal volume and improving material handling.

Despite the tight overhead clearance and the accelerated construction schedule, the ERS team ensured that all equipment was set, aligned, and commissioned without delaying the plant’s startup. The dust collection system now supports the entire corrugated operation by maintaining clean airflow, stable conveying, and reliable dust capture.

This installation highlights ERS’s ability to adapt engineered systems to challenging site conditions while keeping customer timelines on track. The new corrugated box plant now operates with a compact, efficient, and fully integrated dust collection system designed for continuous‑duty performance.

ERS continues to support corrugated manufacturers with engineered dust collection and trim handling systems built for reliability, efficiency, and seamless integration into modern production environments.

Engineered Recycling Systems LLC provides engineered matrix waste extraction systems and matrix trim handling solutions for high‑speed label, packaging, and converting lines. These systems use air waste extraction systems and pneumatic conveying systems to remove lightweight matrix strips and edge trim, helping maintain stable production and reduce manual intervention.

ERS designs integrated trim removal systems that combine airborne waste capture, lightweight material handling, and industrial waste conveying into a unified, durable installation. Engineered airflow paths ensure consistent pickup of matrix waste at high line speeds, while separation and discharge equipment manage material reliably for downstream handling or recycling.

Manufacturers rely on Engineered Recycling Systems LLC for matrix trim handling, air waste extraction systems, and pneumatic conveying systems that support clean, efficient, and continuous operation. With a focus on engineered airflow, reliable conveying performance, and long‑term durability, ERS systems deliver consistent results across demanding converting and packaging applications.

To see how engineered matrix waste extraction and trim handling solutions support your production environment, continue exploring our system pages for detailed capabilities and application examples.

Engineered Recycling Systems LLC provides complete wire recycling systems, cable recycling systems, and industrial scrap recycling solutions engineered for high‑purity material recovery. Our systems integrate industrial size reduction, material liberation, and multi‑stage separation to process copper, aluminum, and mixed industrial scrap with consistent throughput and clean output fractions.

ERS designs recycling lines that combine shredding, granulation, air separation, and density separation into a unified, durable system built for continuous industrial duty. Each installation is engineered to match the customer’s material stream, throughput requirements, and plant layout. With high‑efficiency granulation and separation systems, ERS supports recyclers and manufacturers seeking reliable, long‑term performance.

Facilities rely on Engineered Recycling Systems LLC for copper wire recovery, aluminum scrap processing, and industrial scrap handling that deliver stable operation and high‑purity results. Whether upgrading an existing line or designing a new processing system, ERS provides engineered solutions that support modern recycling environments.

For more insight into our engineered recycling capabilities, explore our system pages to see how ERS supports high‑purity material recovery across multiple industries.

Engineered Recycling Systems LLC provides complete industrial trim, dust, and scrap collection systems for paper, tissue, film, and converting operations. Our engineered solutions focus on clean capture, stable airflow, and reliable waste handling to support consistent production speeds and reduce manual cleanup.

ERS systems integrate trim pickup, scrap conveying, dust filtration, and airflow management into a unified, durable solution built for continuous industrial duty. Each installation is engineered to match the customer’s process, line layout, and material requirements. With custom ducting, high‑efficiency separation, and industrial‑grade filtration, ERS helps facilities maintain clean operating conditions and long‑term system performance.

Manufacturers rely on Engineered Recycling Systems LLC for waste‑handling systems that improve air quality, reduce downtime, and support modern converting environments. Whether upgrading an existing system or designing a new production line, ERS delivers engineered reliability for trim removal, dust collection, and scrap handling across a wide range of materials and applications.

To explore how these engineered solutions support your production goals, continue browsing our system pages for detailed capabilities and project examples.

Many production facilities continue to operate legacy baghouses, wet scrubbers, and filtration units that are no longer supported by their original manufacturers. As these systems age, plants face increasing challenges with replacement parts, declining performance, and rising maintenance demands.

Engineered Recycling Systems (ERS) provides complete engineered replacement solutions for these older filtration systems. Our advanced filtration technology is designed to deliver higher efficiency, improved airflow stability, and long‑term reliability — all while integrating seamlessly into existing plant layouts.

ERS supports facilities operating legacy equipment by offering:

full system replacements for outdated baghouses and wet scrubbers

modern engineered filtration units designed for higher performance and easier maintenance

drop‑in compatible solutions that match existing footprints and airflow requirements

custom upgrades that improve dust capture, reduce downtime, and enhance compliance

long‑term service and technical support for ongoing operational stability

Our advanced filtration systems are built to meet today’s production demands, providing a clear upgrade path for facilities relying on equipment no longer backed by the original manufacturer. Whether a plant needs a direct replacement, a redesigned filtration solution, or a complete modernization, ERS delivers engineered systems that restore performance and extend the life of the entire dust collection process.

Engineered Recycling Systems — advanced filtration solutions for modern production environments.