ERS Engineered Recycling Systems has completed a new CCM® OCT dust collection install engineered for a high‑speed Flexo Folder Gluer line, giving a large‑scale corrugated packaging producer full extraction of fiber dust, trim dust, and airborne particulate from feeding, printing, die‑cutting, and folding‑gluing. The same dust points — feed section, print units, die‑cutter, slotter, and folder‑gluer station — appear on FFG lines across manufacturers, making this extraction layout broadly applicable to comparable high‑speed converting equipment. The result is a cleaner, safer production floor with far less manual cleanup required around the line.
At the core is the CCM® OCT Filter, using oscillating suction nozzles for continuous cartridge cleaning without compressed air or water — keeping pressure drop stable and airflow consistent through sustained high‑speed operation, with Magnesense airflow monitoring on each module for real‑time verification.
The system meets OSHA and NFPA requirements without explosion venting or high‑speed abort gates, using only the horsepower required for stable conveying and filtration — supporting energy‑efficient, low‑maintenance operation across continuous multi‑shift production.
ERS field engineers handled ductwork design, filter placement, and startup on‑site, commissioning the system to run at full production speed from day one.
ERS Engineered Recycling Systems Atlanta designs and integrates dust collection and trim removal systems for Flexo Folder Gluer lines and other high‑speed corrugated converting equipment, helping producers meet air quality and compliance requirements without sacrificing line speed.