Shredders and Mills

Shredders and Mills for Efficient Metals Processing

 

Industrial shredders and mills from Engineered Recycling Systems (ERS) are engineered to meet the rigorous demands of metals processing, delivering powerful size reduction, material liberation, and seamless integration into scrap recovery workflows. These systems are designed to break down bulky metal loads, grind materials to precise specifications, and prepare feedstock for advanced separation and refining.

ERS shredders are built for primary reduction, capable of handling a wide range of ferrous and non-ferrous materials. Whether bulk-fed or conveyor-fed, these machines initiate the metals processing sequence by reducing oversized scrap into manageable fragments. This initial breakdown is critical for downstream efficiency, allowing mills and separators to operate at peak performance.

Hammer mills from ERS are optimized for hard and brittle materials, delivering consistent particle sizing and effective liberation of bonded metals. These mills are commonly used in ASR processing, e-waste recycling, and fluff separation, where precision grinding is essential for isolating valuable commodities. ERS draws from a wide range of hammer mill configurations, each tailored to specific throughput requirements and material characteristics.

Turbo mills are designed to ball material into uniform pieces, enhancing delamination and separation. This balling effect is especially effective for complex scrap streams, including laminated metals, coated wires, and multi-layered components. By reshaping the material, turbo mills prepare it for final separation with unmatched consistency and yield.

Vertical mills from ERS offer a unique approach to metals processing, using a balling mechanism to delaminate difficult-to-handle materials. These mills are ideal for refining e-waste, ASR, and other composite scrap types, where traditional grinding methods fall short. The vertical design allows for compact installation and efficient material flow, making it a preferred choice for facilities with space constraints.

Each ERS mill is engineered for durability, ease of maintenance, and integration flexibility. Our systems are designed to work in tandem with shredders, separators, and dust collection units, forming a complete metals processing line that maximizes recovery rates and minimizes operational downtime. Whether you're upgrading an existing facility or building a new line, ERS delivers equipment that adapts to your layout and production goals.

ERS shredders and mills are trusted across the recycling industry for their performance, reliability, and long-term ROI. Our engineering team works closely with clients to evaluate material streams, identify bottlenecks, and implement solutions that improve throughput and commodity yield. From initial reduction to final sizing, ERS provides the tools and expertise to turn scrap into value.

By integrating industrial shredders and mills into your metals processing workflow, you gain control over material quality, recovery efficiency, and operational costs. ERS systems are built to handle the toughest challenges in scrap recycling, delivering results that support sustainable manufacturing and profitable recovery.

Hammer Mills

For hard and britle materials

Erdwich hammer mills — high-impact shredding systems engineered for processing hard-brittle materials such as metal swarf, aluminum profiles, and electronic scrap, featuring adjustable rotor speeds, reversible grinding tools, and integrated explosion prot

Turbo Mills

Our Turbo mills are design to ball material into more uniform pieces. We can then send the material to its final separation system achieving the best results in the world.

Guidetti Turbo-Mill by Engineered Recycling Systems — advanced dry-milling refiner designed for progressive dimensional reduction of metals, plastics, and minerals using vortex pressure and particle friction, with minimal wear and high energy efficiency

Hammer Mills

We draw from a wide range of hammer mills primarily used for size reduction. These mills help us to prepare material for further processing by reducing large pieces in size and liberating different materials from each other.

Engineered Recycling Systems hammer mills — industrial-grade impact shredders designed for size reduction and material liberation, preparing metals, composites, and electronic scrap for downstream separation and recovery

Vertical Mills

Our vertical mills are uniquely designed to ball up material for further processing. The balling affect helps us to delaminate difficult to handle material and send it to further processing for the best commodity separation anyone in the world has to offer.

Engineered Recycling Systems vertical mills — specialized material conditioning units designed to agglomerate and delaminate complex feedstock, enabling optimal separation of metals, composites, and electronic scrap in downstream processing

Shredders

Engineered Recycling Systems draws from a large range of primary shredders to help reduce bulky loads. These shredders can be bulk or conveyor fed and are used for primary reduction at the beginning of our processing systems.

Engineered Recycling Systems primary shredders — heavy-duty material reduction units designed to handle bulky industrial loads, featuring bulk or conveyor-fed configurations for efficient front-end processing of metals, composites, and electronic scrap

Revolutionizing Material Processing: Introducing MC Combines for Efficient Shredding and Granulation

Engineered Recycling Systems

The trusted leader in industrial dust collection. Engineered Recycling Systems designs and delivers integrated dust control solutions using advanced technology, proven expertise, and a team of innovative engineers. From concept to commissioning, ERS builds smarter systems for cleaner, safer operations.

Contact the ERS Team

Engineered Recycling
Systems, LLC

5010 McDougall Dr. SW
Atlanta, GA 30336, USA

+1 770-954-8780

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