Balers for Metals and Paper Converting
Industrial balers turn loose scrap into a dense, stackable, saleable bale. That is the whole economic case: loose material ties up floor space, costs money to handle and is worth less when it finally leaves. Baled material ships efficiently and sells at a better price.
Engineered Recycling Systems supplies the full range from Atlanta and, more usefully, specifies the baler against the rest of the line rather than on its own. A baler that outruns what feeds it is money standing still; one that cannot keep up becomes the bottleneck for the whole plant.
Choosing between them
Horizontal balers are the workhorse where volume and automation matter. Auto tie and manual tie, wide mouth for oversized material and small mouth where the layout is tight. These run continuously and are built for plants that bale all shift rather than in batches.
Two-ram balers give larger charge boxes and higher throughput, which is what bulky OCC and non-ferrous metals need. The second ram ejects while the first compresses, so the cycle never waits.
Which one fits is decided by the material, the tons per hour and the building, not by a preference. ERS works that out before quoting.
Where the baler sits
On the metals side, the baler is the last stage after shredding and separation, taking the sorted fraction and making it into a product. Conveyor systems feed it, and where shears are part of the job ERS supplies TAURUS scrap processing equipment alongside.
On the converting side it is the end of the trim removal system. Trim is captured at the die cutter or slitter, carried through ductwork, separated from the airstream and dropped straight into the baler. In a corrugated plant that loop is the difference between a clean floor and a permanent housekeeping problem.
Where the waste is dust or shavings rather than sheet, a briquette press does the equivalent job, and dust collection handles what neither captures.
What decides the specification
Material density and how it arrives. Required bale size and weight, which is usually set by the mill or broker buying it. Throughput at peak, not average. Available floor space and ceiling height. Whether material is fed by hand, by conveyor or pneumatically.
Material can be run at the ERS test facility in Atlanta where there is doubt about how it will bale, which is common with mixed or unusually light material.
Every ERS baler is installed, commissioned and supported by ERS, with spare parts and service from Atlanta. Talk to ERS about what you are baling and what the bale has to look like.